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_posts/2022-01-14-quorn-a-story-about-single-cell-protein.md

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@@ -20,15 +20,14 @@ This post is about one SCP product: *Quorn* - which is the brand name for imitat
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### The Inception of Quorn and the 'Protein Crisis'
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Between the 1950s and 1970s, amidst a massive global population boom there was a concern that children in developing countries were becoming malnourished due to a lack of protein. This culminated in a 1968 paper from the United Nations with policies to avert this 'protein crisis', and one of their recommendations was to promote the development of single-cell protein for direct consumption or animal feeding [1]. This sounds promising at first: microorganisms grow fast, don't take up a lot of space, and are **30% - 80% protein** by dry mass. [2]
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Between the 1950s and 1970s, amidst a massive global population boom, there was a concern that children in developing countries were becoming malnourished due to a lack of protein. This culminated in a 1968 paper from the United Nations with policies to avert this 'protein crisis', and one of their recommendations was to promote the development of single-cell protein for direct consumption or animal feeding [1]. This sounds promising at first: microorganisms grow fast, don't take up a lot of space, and are **30% - 80% protein** by dry mass. [2]
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Around 1967, the British company Rank Hovis McDougall (RHM) took on the challenge, eventually selecting a strain of ***Fusarium venenatum*** (A 3/5) out of 3000+ candidates. To scale-up, RHM initially worked with DuPont using continuously stirred tank reactors (CSTRs) before collaborating with the Imperial Chemical Industries (ICI) to use their airlift bioreactor - more on that later [3]. This Joint venture would be known as Marlow Foods.
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Around 1967, the British company Rank Hovis McDougall (RHM) took on the challenge, eventually selecting a strain of ***Fusarium venenatum*** (A 3/5) out of 3000+ candidates. To scale-up, RHM initially worked with DuPont using continuously stirred tank reactors (CSTRs) before collaborating with the Imperial Chemical Industries (ICI) to use their airlift bioreactor - more on that later [3]. This joint venture would be known as Marlow Foods.
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There are plenty of articles highlighting the history of Quorn, which I've linked in the References section. Although the history and biology of Quorn is interesting, I want to focus on two things in this post:
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How did Quorn succeed at scale, from an engineering perspective?
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What did Quorn actually accomplish?
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1. How did Quorn succeed at scale, from an engineering perspective?
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2. What did Quorn actually accomplish?
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### Bioreactor Design - Upstream Processing
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💡 First note: In humans, purines are metabolized into uric acid, and pyramidines are metabolized into orotic acid. The uric acid problem is primarily related to primates: somewhere on the evolutionary calendar, a mutation in a common ancestor knocked out the gene for uricase in humans and other primates. In non-primates, uric acid is simply metabolized into allantoin, which is soluble and excreted [11].
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The *F. venenatum* biomass has a nucleic acid content of around 8-9% w/w dry basis which is too high for human consumption. To solve this problem, the biomass is heated to 68°C for 15+ minutes, and endogenous RNAases break down cellular RNA into 5'-ribonucleotides, which diffuse out of the cell. But this comes at a cost - over 30% of the biomass is also lost in the process. This heating process causes some components of the hyphae to leak out into the surroundings.
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The *F. venenatum* biomass has a nucleic acid content of around 8-9% w/w dry basis which is too high for human consumption. To solve this problem, the biomass is heated to 68°C for 15+ minutes, and endogenous RNAases break down cellular RNA into 5'-ribonucleotides, which diffuse out of the cell. This heating process causes some components of the hyphae to leak out into the surroundings - and up 30% of the biomass is also lost in the process.
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![](/assets/images/quorn/RNAase.png){:width="450" .center}
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