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_posts/2021-09-07-design-of-the-koji-room-koji-muro.md

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@@ -132,9 +132,11 @@ Next, let's consider the requirements for **moisture removal**. About 80% of the
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![](/assets/images/koji_room/03kojiroomwater.png)
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Finally, let's consider the requirements for **carbon dioxide removal**. Koji has a respiratory coefficient of around 1.0 throughout its entire process, which means that the koji's peak heat generation of 1623W equates to a CO₂ generation rate of 0.3m³ CO₂/h (see Appendix - Step 6) using the aerobic metabolism equation:
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$$
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C_6H_{12}O_6+6O_2 \rightarrow 6CO_2 +6H_2O+2872kJ/\text{mol} \cdot \text{glucose}
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$$
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If we maintain an indoor carbon dioxide concentration at 4500ppm, which is 500ppm below the OSHA Permissible Exposure Limit (PEL = 5000ppm), and assume an outdoor CO₂ concentration of 500ppm, we can show that the flow rate necessary to remove all generated carbon dioxide is **76m³/h.**
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![](/assets/images/koji_room/04kojiroomCO2.png)
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### 4. Heating
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Knowing that our maximum ventilation rate will be **119m3/h**, let's size the heating panels of the koji-room. Our conductive heat losses are 764W, and ventilating fresh air at 119m3/h removes 2480W of heat. Our koji generates 1623W of heat at its peak, so our heater must provide at least 1621W of heat (see Appendix - Step 7):
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Knowing that our maximum ventilation rate will be **119m³/h**, let's size the heating panels of the koji-room. Our conductive heat losses are 764W, and ventilating fresh air at 119m³/h removes 2480W of heat. Our koji generates 1623W of heat at its peak, so our heater must provide at least 1621W of heat (see Appendix - Step 7):
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![](/assets/images/koji_room/05kojiroomfinal.png)
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And that's it! At t=0h, our heaters will be running at 764W and our ventilation turned off; and at the peak of growth, our heaters will be running at 1459W and our ventilation at 119m3/h. This is our operating window, and every other point in time will fall somewhere between these two extremes. Achieving steady conditions is the job of whatever **control system** we select. This can range from a basic thermostat and humidistat to a programmable controller.
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And that's it! At t=0h, our heaters will be running at 764W and our ventilation turned off; and at the peak of growth, our heaters will be running at 1459W and our ventilation at 119m³/h. This is our operating window, and every other point in time will fall somewhere between these two extremes. Achieving steady conditions is the job of whatever **control system** we select. This can range from a basic thermostat and humidistat to a programmable controller.
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### Design Notes
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Engineering is all about precise calculations, then applying a bunch of somewhat arbitrary safety factors, gut intuition, and hoping your control system is tuned well enough. In the example above, I would install an exhaust fan capable of 150m3/h, and heater of 2000W, depending on what's available from the vendor.
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Engineering is all about precise calculations, then applying a bunch of somewhat arbitrary safety factors, gut intuition, and hoping your control system is tuned well enough. In the example above, I would install an exhaust fan capable of 150m³/h, and heater of 2000W, depending on what's available from the vendor.
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One interesting observation is that, since moisture removal is the limiting factor during the peak of koji growth, we can demonstrate that humidification is not required during koji-making except for the initial stages (by the same logic, if heat removal was the limiting factor, we would not require any heating and would have to supplement humidity).
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![](/assets/images/koji_room/Tentclosed.png){:height="550" .center}
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*Top to bottom: tent-type koji machine schematic, with the cloth tent removed, and with the cloth tent attached - from Hakuyo Co., Ltd.*
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Here's a simpler box-type koji-making machine, which does not recirculate any air:
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$$
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Where,
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- $m_{CO₂,koji}$ = CO₂ generated by koji (m3/h)
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- V(dot) = ventilation flow rate (m3/h)
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- $m_{CO₂,koji}$ = CO₂ generated by koji (/h)
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- V(dot) = ventilation flow rate (/h)
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- C₁ = concentration of CO₂ inside koji room (fraction)
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- C₂ = concentration of CO₂ outside (fraction)
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