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Add persistent structural analysis log file with failure descriptions
Co-authored-by: dorkmo <1923070+dorkmo@users.noreply.github.com>
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‎.github/workflows/openscad-structural-analysis.yml‎

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@@ -109,13 +109,130 @@ jobs:
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cat structural_report.md
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- name: Create persistent structural analysis log
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run: |
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cd LifeTrac-v25/mechanical_design
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# Create or update the persistent log file
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echo "# Structural Analysis Test Log" > STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "This file tracks the history of structural analysis test results." >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "---" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "## Latest Analysis" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "**Date:** $(date -u '+%Y-%m-%d %H:%M:%S UTC')" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "**Commit:** ${{ github.sha }}" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "**Branch:** ${{ github.ref_name }}" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "**Workflow Run:** ${{ github.server_url }}/${{ github.repository }}/actions/runs/${{ github.run_id }}" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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# Extract and format the structural analysis results
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if grep -q "COMPLETE STRUCTURAL ANALYSIS SUMMARY" structural_analysis.log; then
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echo "### Results Summary" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "\`\`\`" >> STRUCTURAL_ANALYSIS_LOG.md
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sed -n '/COMPLETE STRUCTURAL ANALYSIS SUMMARY/,/========================================/{p;/========================================/q}' structural_analysis.log | tail -n +2 >> STRUCTURAL_ANALYSIS_LOG.md || \
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sed -n '/COMPLETE STRUCTURAL ANALYSIS SUMMARY/,$p' structural_analysis.log | tail -n +2 | head -n 20 >> STRUCTURAL_ANALYSIS_LOG.md
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echo "\`\`\`" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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# Extract detailed failure information if any tests failed
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if grep -q "FAIL" structural_analysis.log; then
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echo "### ⚠️ Failed Components" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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# Extract rated capacity
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CAPACITY=$(grep "RATED LIFT CAPACITY:" structural_analysis.log | head -1 | sed 's/ECHO: "RATED LIFT CAPACITY:", //')
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echo "**Current Rated Capacity:** $CAPACITY" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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# List each failed component with details
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echo "#### Detailed Failure Analysis" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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# Arm Bending
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if grep -q "Arm Bending.*FAIL" structural_analysis.log; then
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echo "**1. Arm Bending Stress**" >> STRUCTURAL_ANALYSIS_LOG.md
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grep -A 5 "=== ARM BENDING STRESS ANALYSIS ===" structural_analysis.log | grep "ECHO:" | sed 's/ECHO: /- /' >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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# Arm Deflection
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if grep -q "Arm Deflection.*FAIL" structural_analysis.log; then
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echo "**2. Arm Deflection**" >> STRUCTURAL_ANALYSIS_LOG.md
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grep -A 5 "=== ARM DEFLECTION ANALYSIS ===" structural_analysis.log | grep "ECHO:" | sed 's/ECHO: /- /' >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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# Cross Beam
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if grep -q "Cross Beam.*FAIL" structural_analysis.log; then
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echo "**3. Cross Beam Bending**" >> STRUCTURAL_ANALYSIS_LOG.md
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grep -A 5 "=== CROSS BEAM STRESS ANALYSIS ===" structural_analysis.log | grep "ECHO:" | sed 's/ECHO: /- /' >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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# Pivot Ring Welds
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if grep -q "Pivot Ring.*FAIL" structural_analysis.log; then
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echo "**4. Pivot Ring Welds**" >> STRUCTURAL_ANALYSIS_LOG.md
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grep -A 5 "=== PIVOT RING WELD ANALYSIS ===" structural_analysis.log | grep "ECHO:" | sed 's/ECHO: /- /' >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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echo "### Recommended Actions" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "See [STRUCTURAL_ANALYSIS.md](STRUCTURAL_ANALYSIS.md) for design modification recommendations." >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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else
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echo "### ✅ All Tests Passed" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "All structural analysis checks passed successfully." >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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else
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echo "### Error" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "No structural analysis summary found in output. Check the workflow logs for errors." >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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fi
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echo "---" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "" >> STRUCTURAL_ANALYSIS_LOG.md
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echo "_This file is automatically updated by the OpenSCAD Structural Analysis workflow._" >> STRUCTURAL_ANALYSIS_LOG.md
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cat STRUCTURAL_ANALYSIS_LOG.md
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- name: Commit structural analysis log
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run: |
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cd LifeTrac-v25/mechanical_design
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git config --global user.name 'github-actions[bot]'
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git config --global user.email 'github-actions[bot]@users.noreply.github.com'
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# Add the log file
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git add STRUCTURAL_ANALYSIS_LOG.md
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# Check if there are changes
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if ! git diff --staged --quiet; then
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git commit -m "Update structural analysis log [skip ci]"
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git push --force-with-lease origin HEAD || {
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echo "INFO: git push failed. This is expected on PRs from forks."
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echo "The log file is available as a workflow artifact."
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}
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else
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echo "No changes to structural analysis log"
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fi
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env:
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GITHUB_TOKEN: ${{ secrets.GITHUB_TOKEN }}
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- name: Upload structural analysis artifacts
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uses: actions/upload-artifact@v4
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with:
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name: structural-analysis
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path: |
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LifeTrac-v25/mechanical_design/structural_analysis.log
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LifeTrac-v25/mechanical_design/structural_report.md
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LifeTrac-v25/mechanical_design/STRUCTURAL_ANALYSIS_LOG.md
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retention-days: 90
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- name: Cleanup Xvfb
@@ -164,6 +281,10 @@ jobs:
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${reportContent}
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### Persistent Log
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A detailed log with failure descriptions has been committed to:
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- \`LifeTrac-v25/mechanical_design/STRUCTURAL_ANALYSIS_LOG.md\`
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### Artifacts
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Download the detailed analysis from the workflow artifacts:
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- \`structural-analysis\` - Complete logs and report

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