|
| 1 | +// body size |
| 2 | +width=40; |
| 3 | +height=41; |
| 4 | +length=82; |
| 5 | +wallWidth=2; |
| 6 | + |
| 7 | + |
| 8 | +//Connector |
| 9 | +connectorCutoutWidth=1; |
| 10 | +connectorCutoutHeight=6; |
| 11 | +connectorCutoutClearance=2; |
| 12 | +connectorCutoutPitch=3; |
| 13 | + |
| 14 | +// PCB holder |
| 15 | +shelfDepth=18-13; |
| 16 | +shelfWidth=8; |
| 17 | +insertHoleDepth=10; |
| 18 | +insertHoleDiameter=4; |
| 19 | +PCBWidth=1.57; |
| 20 | + |
| 21 | +// side positioners |
| 22 | +positionerWidth=1; |
| 23 | + |
| 24 | +// LED |
| 25 | +ledCutoutRadius=5.5; |
| 26 | +ledCutoutWidth=0.4; |
| 27 | + |
| 28 | +// srcew |
| 29 | +screw_dk=5.7; |
| 30 | +screw_k=3.5; |
| 31 | +screw_L=12; |
| 32 | +screw_d=3.2; |
| 33 | + |
| 34 | +// Lid clearence |
| 35 | +lid_clearence=0.25; |
| 36 | + |
| 37 | +// AUX |
| 38 | +height2=20; |
| 39 | +width2=11; |
| 40 | + |
| 41 | + |
| 42 | + |
| 43 | + |
| 44 | +// Main outline from side view |
| 45 | +outerLine =[[0,-2],[width,-2],[width,height2],[width-width2,height2],[0,height]]; |
| 46 | +innerLine =[[wallWidth,-2],[width-wallWidth,-2],[width-wallWidth,height2-wallWidth],[width-width2-wallWidth*0.5,height2-wallWidth],[wallWidth,height-wallWidth*1.5]]; |
| 47 | +bodyPolygon = concat(outerLine,innerLine); |
| 48 | +holderLine = [[0,shelfDepth],[width,shelfDepth],[width,height2],[width-width2,height2],[0,height]]; |
| 49 | + |
| 50 | +module side() { |
| 51 | + linear_extrude(height = wallWidth, center = true, convexity = 10, twist = 0, slices = 1, scale = 1.0, $fn = 64) |
| 52 | + polygon(outerLine,[[0,1,2,3,4]],10); |
| 53 | +} |
| 54 | + |
| 55 | +module connectorCutout() { |
| 56 | + union() { |
| 57 | + translate([width-wallWidth-connectorCutoutHeight-connectorCutoutClearance,0,27.5-connectorCutoutWidth/2]) |
| 58 | + for(ii=[0:1:6]) |
| 59 | + if (ii!=1) |
| 60 | + translate([1,0,connectorCutoutPitch*ii]) cube([connectorCutoutHeight+0.5,height,connectorCutoutWidth]); |
| 61 | + translate([width-wallWidth-connectorCutoutHeight-connectorCutoutClearance-3,height2-1,27.5-connectorCutoutWidth/2-3]) cube([connectorCutoutHeight+6,10,connectorCutoutWidth*connectorCutoutPitch*7*1.2]); |
| 62 | + } |
| 63 | +} |
| 64 | + |
| 65 | +module body() { |
| 66 | + difference() { |
| 67 | + linear_extrude(height = length-2*wallWidth, center = true, convexity = 10, twist = 0, slices = 40, scale = 1.0, $fn = 64) |
| 68 | + polygon(bodyPolygon,[[0,1,2,3,4],[5,6,7,8,9]],10); |
| 69 | + } |
| 70 | +} |
| 71 | + |
| 72 | +module ledCutout() { |
| 73 | + translate([(width-2*wallWidth-2*lid_clearence)/2,wallWidth+ledCutoutWidth+1,(length-2*wallWidth)/2+21]) rotate([90,0,0]) cylinder(wallWidth,1.5*ledCutoutRadius,ledCutoutRadius, $fn = 64); |
| 74 | +} |
| 75 | + |
| 76 | +module lidScrew() { |
| 77 | + union() { |
| 78 | + translate([0,shelfDepth*2,shelfWidth/2]) rotate([90,0,0]) cylinder(shelfDepth*1.5,screw_d/2,screw_d/2,$fn = 64); |
| 79 | + translate([0,screw_k,shelfWidth/2]) rotate([90,0,0]) cylinder(screw_k*1.5,screw_dk/2,screw_dk/2,$fn = 64); |
| 80 | + } |
| 81 | +} |
| 82 | + |
| 83 | +module lid() { |
| 84 | + difference() { |
| 85 | + union() { |
| 86 | + cube([width-2*wallWidth-2*lid_clearence, wallWidth+1, length-2*wallWidth-2*lid_clearence],false); |
| 87 | + cube([width-2*wallWidth-2*lid_clearence, wallWidth+1+2,shelfWidth-lid_clearence],false); |
| 88 | + translate([0,0,length-2*wallWidth-shelfWidth-lid_clearence]) cube([width-2*wallWidth-2*lid_clearence,wallWidth+1+2,shelfWidth-lid_clearence],false); |
| 89 | + } |
| 90 | + translate([(width-2*wallWidth)/2-13-lid_clearence,0,lid_clearence]) lidScrew(); |
| 91 | + translate([(width-2*wallWidth)/2+13-lid_clearence,0,lid_clearence]) lidScrew(); |
| 92 | + translate([(width-2*wallWidth)/2-13-lid_clearence,0,length-2*wallWidth-shelfWidth-3*lid_clearence]) lidScrew(); |
| 93 | + translate([(width-2*wallWidth)/2+13-lid_clearence,0,length-2*wallWidth-shelfWidth-3*lid_clearence]) lidScrew(); |
| 94 | + |
| 95 | + ledCutout(); |
| 96 | + translate([(width-2*wallWidth-2*lid_clearence)/2,1,(length-2*wallWidth-2*lid_clearence)/2]) rotate([90,-90,0]) noboText(); |
| 97 | + } |
| 98 | + |
| 99 | + |
| 100 | + |
| 101 | +} |
| 102 | + |
| 103 | +module noboText(){ |
| 104 | + difference() |
| 105 | + { |
| 106 | + |
| 107 | + scale(1.4) linear_extrude(3) text("NOBO", |
| 108 | + font="Raleway:style=ExtraBold", |
| 109 | + "Center Aligned" ,halign = "center",valign = "center"); |
| 110 | + translate([-7,-10,-1]) cube([1.5,20,5]); |
| 111 | + translate([14,-6,-1]) rotate([0,0,-45]) cube([1.5,20,5]); |
| 112 | + } |
| 113 | + |
| 114 | +} |
| 115 | +module insertHole(){ |
| 116 | + rotate([90,0,0]) cylinder(insertHoleDepth,insertHoleDiameter/2,insertHoleDiameter/2,$fn = 64); |
| 117 | +} |
| 118 | + |
| 119 | +module shelf(dir) { |
| 120 | + difference() { |
| 121 | + linear_extrude(height = shelfWidth, center = true, convexity = 10, twist = 0, slices = 1, scale = 1.0, $fn = 64) |
| 122 | + polygon(holderLine,[[0,1,2,3,4]],10); |
| 123 | + translate([width/2-13,shelfDepth+insertHoleDepth-1,dir]) insertHole(); |
| 124 | + translate([width/2+13,shelfDepth+insertHoleDepth-1,dir]) insertHole(); |
| 125 | + } |
| 126 | +} |
| 127 | + |
| 128 | +module positioner() { |
| 129 | + linear_extrude(height = positionerWidth, center = true, convexity = 10, twist = 0, slices = 1, scale = 1.0, $fn = 64) |
| 130 | + polygon([[0,0],[25,0],[25,11],[25-8,11],[25-8,2],[25-8-3,2],[25-8-3,11],[0,11]],10); |
| 131 | +} |
| 132 | + |
| 133 | +module screw() |
| 134 | +{ |
| 135 | + difference() { |
| 136 | + union() { |
| 137 | + cylinder(h=screw_L+0.9*screw_k,d=0.90*screw_d,$fn = 64); |
| 138 | + cylinder(h=0.9*screw_k,d=0.9*screw_dk,$fn = 64); |
| 139 | + } |
| 140 | + cylinder(r=2, h=2, $fn=6); |
| 141 | + } |
| 142 | +} |
| 143 | + |
| 144 | +module PCB() { |
| 145 | + difference() { |
| 146 | + cube([width-2*wallWidth-1,PCBWidth,length-2*wallWidth-1]); |
| 147 | + translate([(width-2*wallWidth)/2-13-lid_clearence,shelfDepth*1.25,shelfWidth/2-lid_clearence+0.5]) rotate([90,0,0]) cylinder(shelfDepth*1.5,screw_d/2,screw_d/2,$fn = 64); |
| 148 | + translate([(width-2*wallWidth)/2+13-lid_clearence,shelfDepth*1.25,shelfWidth/2-lid_clearence+0.5]) rotate([90,0,0]) cylinder(shelfDepth*1.5,screw_d/2,screw_d/2,$fn = 64); |
| 149 | + translate([(width-2*wallWidth)/2-13-lid_clearence,shelfDepth*1.25,length-2*wallWidth-shelfWidth-lid_clearence+shelfWidth/2-0.5]) rotate([90,0,0]) cylinder(shelfDepth*1.5,screw_d/2,screw_d/2,$fn = 64); |
| 150 | + translate([(width-2*wallWidth)/2+13-lid_clearence,shelfDepth*1.25,length-2*wallWidth-shelfWidth-lid_clearence+shelfWidth/2-0.5]) rotate([90,0,0]) cylinder(shelfDepth*1.5,screw_d/2,screw_d/2,$fn = 64); |
| 151 | + } |
| 152 | +} |
| 153 | + |
| 154 | +module clamp() { |
| 155 | + clampPoly =[[0,0],[0,10],[-1,10],[-2,8],[-2,7],[-1,7],[-1,0]]; |
| 156 | + linear_extrude(height = 7, center = true, convexity = 10, twist = 0, slices = 1, scale = 1.0, $fn = 64) |
| 157 | + polygon(clampPoly,[[0,1,2,3,4,5,6]],10); |
| 158 | +} |
| 159 | + |
| 160 | +module base() { |
| 161 | + difference() { |
| 162 | + union() { |
| 163 | + translate([0,0,wallWidth/2]) side(); |
| 164 | + translate([0,0,length/2]) body(); |
| 165 | + translate([0,0,length-wallWidth/2]) side(); |
| 166 | + translate([0,0,wallWidth+shelfWidth/2]) shelf(+0.5); |
| 167 | + translate([0,0,length-wallWidth-shelfWidth/2]) shelf(-0.5); |
| 168 | + translate([width-25,height2-2,positionerWidth/2]) positioner(); |
| 169 | + translate([width-25,height2-2,length-positionerWidth/2]) positioner(); |
| 170 | + translate([9,height-7.5,20]) clamp(); |
| 171 | + translate([9,height-7.5,length-22]) clamp(); |
| 172 | + } |
| 173 | + connectorCutout(); |
| 174 | + |
| 175 | + translate([21,35,length-11]) rotate([90,0,0]) cylinder(h=40,d=9,$fn = 64); |
| 176 | + } |
| 177 | +} |
| 178 | + |
| 179 | +module crossSection() { |
| 180 | + difference() { |
| 181 | + union(){ |
| 182 | + color("white") base(); |
| 183 | + color ("green", alpha=0.5) translate([wallWidth+lid_clearence,shelfDepth-PCBWidth-0.2,wallWidth+lid_clearence]) PCB(); |
| 184 | + color("red",alpha=0.9) translate([wallWidth+lid_clearence,-1.9,wallWidth+lid_clearence]) lid(); |
| 185 | + color("yellow") translate([wallWidth+lid_clearence+4.75,-1.9,wallWidth+lid_clearence+4.25]) rotate([-90,0,0]) screw(); |
| 186 | + } |
| 187 | + //translate([-17,0,0]) cube([100,500,500],true); |
| 188 | + translate([-43,0,0]) cube([100,500,500],true); |
| 189 | + } |
| 190 | +} |
| 191 | + |
| 192 | +module exploded() { |
| 193 | + union(){ |
| 194 | + color("white") base(); |
| 195 | + color ("green", alpha=0.5) translate([wallWidth+lid_clearence,shelfDepth-PCBWidth-30,wallWidth+lid_clearence]) PCB(); |
| 196 | + color("red",alpha=0.9) translate([wallWidth+lid_clearence,-60,wallWidth+lid_clearence]) lid(); |
| 197 | + color("yellow") translate([wallWidth+lid_clearence+4.75,-90,wallWidth+lid_clearence+4.25]) rotate([-90,0,0]) screw(); |
| 198 | + } |
| 199 | +} |
| 200 | + |
| 201 | +module assembled() { |
| 202 | + union(){ |
| 203 | + color("white") base(); |
| 204 | + color ("green", alpha=0.5) translate([wallWidth+lid_clearence,shelfDepth-PCBWidth-0.2,wallWidth+lid_clearence]) PCB(); |
| 205 | + color("red",alpha=0.9) translate([wallWidth+lid_clearence,-1.9+0,wallWidth+lid_clearence]) lid(); |
| 206 | + } |
| 207 | + |
| 208 | +} |
| 209 | + |
| 210 | +//assembled(); |
| 211 | +exploded(); |
| 212 | +//crossSection(); |
| 213 | + |
| 214 | +//rotate([90,0,0]) lid(); |
| 215 | +//rotate([0,-90,0]) base(); |
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