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| 1 | +# Bandsaw |
| 2 | + |
| 3 | +## Safety |
| 4 | + |
| 5 | +### Materials |
| 6 | + |
| 7 | +* Can catch fire |
| 8 | +* Can produce toxic fumes |
| 9 | + |
| 10 | +### Laser |
| 11 | + |
| 12 | +* High-power laser can cause burns or severe eye damage |
| 13 | +* Laser compartment must remain closed |
| 14 | + |
| 15 | +### Electricity |
| 16 | + |
| 17 | +* Mains 240V inside control panel |
| 18 | +* High voltages (2kV) in control panel and around laser tube |
| 19 | + |
| 20 | +### Lid |
| 21 | + |
| 22 | +* Do not operate if the lid doesn't stay open on its own |
| 23 | +* Users may hit their head on the lid when arranging materials |
| 24 | + |
| 25 | +## Startup checks |
| 26 | + |
| 27 | +### Enclosure is intact and all access panels are closed |
| 28 | + |
| 29 | +* Check the laser enclosure and viewing windows aren't damaged |
| 30 | +* Check all access panels are locked closed |
| 31 | + |
| 32 | +## Usage |
| 33 | + |
| 34 | +### Starting of the machine |
| 35 | + |
| 36 | +* Check there are no obstacles for when the laser cutter moves to the home position |
| 37 | +* Tap your tag on the access control |
| 38 | +* Ensure the external extractor fan is running (TODO: audible noise but no easy |
| 39 | + way to confirm this and it's shared by multiple tools) |
| 40 | +* Release the E-Stop |
| 41 | +* Power on the machine (green button/key switch) |
| 42 | +* Ensure the internal air assist/pump is running (unless cutting paper) |
| 43 | +* Ensure the chiller is running (Big Laser Cutter only, TODO: how to check this) |
| 44 | + |
| 45 | +### Stopping of the machine |
| 46 | + |
| 47 | +* Return the laser to the home position ("Datum" button) |
| 48 | +* Power off the machine (red button/key switch) |
| 49 | +* The E-stop should be pressed in an emergency, this will cut power to the laser |
| 50 | +* Remember to log out if leaving the machine unattended for any period of time |
| 51 | + |
| 52 | +### Hazards |
| 53 | + |
| 54 | +* The laser can cause burns and blindness |
| 55 | +* The laser compartment must remain closed, and the lid-sensor must not be bypassed |
| 56 | +* The laser cutter contains high voltages (2kV, 240V) and users must keep clear |
| 57 | + of the wiring in the laser compartment and control panel |
| 58 | +* There is a risk of fire with **any** material and the laser cutter must not be |
| 59 | + left unattended, even for a minute (there is pause button and an emergency stop) |
| 60 | + |
| 61 | +### General |
| 62 | + |
| 63 | +* Know how to power-up the cutter and checking that the extraction, water |
| 64 | + cooling and air assist are working |
| 65 | +* Know which materials may be cut safely, that some plastics may produce |
| 66 | + chlorine or cyanide gases, and that some materials may catch fire more easily |
| 67 | + than others |
| 68 | +* Know that the cutter works best with coolant temperature between 10-20C, |
| 69 | + should not usually be used above 25C, and how to check the temperature |
| 70 | +* Basic use of the software |
| 71 | +* Setting appropriate power/speeds for different materials |
| 72 | +* Using the cutter's control panel to move the head/carriage |
| 73 | +* Positioning the workpiece and setting Z (vertical) alignment |
| 74 | +* Focusing the laser (Big Laser Cutter only) |
| 75 | +* Using the test button before cutting |
| 76 | + |
| 77 | +### Materials |
| 78 | + |
| 79 | +* Acceptable materials include: |
| 80 | + * Acrylic |
| 81 | + * Laser safe plywood |
| 82 | + * Laser safe silicone rubber |
| 83 | + * Laser safe vinyl |
| 84 | + * Paper/cardboard |
| 85 | + * Glass (engraving only) |
| 86 | + * PLA (short cuts only) |
| 87 | +* Unacceptable materials include: |
| 88 | + * Metal (engraving only, preparation required) |
| 89 | +* Consult the complete list of materials on the wiki page |
| 90 | +* Ask a maintainer if you are unsure of suitability |
| 91 | + |
| 92 | +### Post Cutting/Engraving |
| 93 | + |
| 94 | +* Once you have finished your work, turn off the laser cutter, log out of the access control, and clean up the bed |
| 95 | +* Leave the machine in the state you would expect to find it |
| 96 | + |
| 97 | +## Maintenance |
| 98 | + |
| 99 | +### Basic |
| 100 | + |
| 101 | +#### Removing dirt and debris |
| 102 | + |
| 103 | +* Remove large debris by hand |
| 104 | +* Use vacuum cleaner to remove small debris |
| 105 | + |
| 106 | +#### Checking alignment of visible guide laser |
| 107 | + |
| 108 | +1. Put scrap material in the laser cutter and focus |
| 109 | +2. Close the lid |
| 110 | +3. Briefly press and release the "Laser" button to fire the laser |
| 111 | +4. Open the lid and align the guide laser with the mark on the material |
| 112 | + |
| 113 | +### Intermediate |
| 114 | + |
| 115 | +* Cleaning mirrors and lens |
| 116 | +* Checking alignment of laser |
| 117 | +* Minor corrections of alignment (mirrors 2 and 3 only) |
| 118 | + |
| 119 | +### Advanced |
| 120 | + |
| 121 | +* Removal of bed for extended cleaning |
| 122 | +* Full alignment |
| 123 | +* Replacement of laser tube |
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