You signed in with another tab or window. Reload to refresh your session.You signed out in another tab or window. Reload to refresh your session.You switched accounts on another tab or window. Reload to refresh your session.Dismiss alert
Copy file name to clipboardExpand all lines: syllabuses/Workshop/Table Saw/risk-assessment.md
+18-17Lines changed: 18 additions & 17 deletions
Display the source diff
Display the rich diff
Original file line number
Diff line number
Diff line change
@@ -1,6 +1,8 @@
1
1
# Table Saw
2
2
3
-
## Injuries due contact with body
3
+
<!-- Last reviewed: 2025-07-15 by Gandolf and Aria -->
4
+
5
+
## Injuries due to contact with body
4
6
5
7
### Severity
6
8
@@ -16,13 +18,13 @@ M
16
18
17
19
### Who may be harmed & how
18
20
19
-
- User - the user may be injured by deep cuts on the cutting edge or irritation and abrasion on the other sides
21
+
- User - the user may be injured by deep cuts from the cutting edge, or irritation and abrasion from the side of the blade
20
22
21
23
### Control measures
22
24
23
25
- Signage - standard "moving blades" signage, signage showing required PPE, signage showing safe hand distance and saw path
24
-
- Training - users trained in safe use of table saw, instructed to keep hands out of path of the table saw
25
-
- Equipment - saw stowed down while not cutting, first aid kit available
26
+
- Training - users will be trained in safe use of table saw, and must keep hands out of path of the table saw
27
+
- Equipment - saw stowed while not cutting, first aid kit available
26
28
27
29
## Injuries due to kickback
28
30
@@ -70,9 +72,9 @@ L
70
72
71
73
### Control measures
72
74
73
-
-Signage - signage indicating high noise levels, recommended PPE, and loud materials are displayed
74
-
- Training - users are instructed to use appropriate PPE, advised which materials may produce loud operation
75
-
-Equipment - users use hearing protection such as ear plugs or ear defenders during operation
75
+
-Equipment - users must use provided hearing protection during operation
76
+
- Training - users are instructed to use appropriate PPE
77
+
-Signage - signage indicating high noise levels and required PPE
76
78
77
79
## Injury due to airborne particles
78
80
@@ -91,36 +93,35 @@ L
91
93
### Who may be harmed & how
92
94
93
95
- Users of the room - anyone in the room may sustain injury from inhalation or contact with eyes of small particles produced
94
-
by sawing of the substrate
96
+
by sawing of certain materials
95
97
96
98
### Control measures
97
99
98
-
- Signage - signage particulate hazards and recommended PPE are displayed
99
-
- Training - users are instructed to wear appropriate PPE
100
+
- Signage - particulate hazards and recommended PPE are displayed
101
+
- Training - users are instructed to wear appropriate PPE, and on appropriate materials
100
102
- Equipment - extractor is installed, users must wear appropriate eye protection and an FFP2 (N95) rated respirator or
101
-
mask, eye wash kit is available
103
+
mask for applicable materials, eye wash kit is available
102
104
103
-
## Body partor clothing is caught in moving parts
105
+
## Body part, clothing, or jewelery is caught in moving parts
104
106
105
107
### Severity
106
108
107
-
M
109
+
H
108
110
109
111
### Likelihood
110
112
111
113
L
112
114
113
115
### Risk rating
114
116
115
-
L
117
+
M
116
118
117
119
### Who may be harmed & how
118
120
119
-
- User - the user may experience injuries such as stretch, crush, or pinch injuries and cuts, irritation or abrasion
120
-
from the blade
121
+
- User - the user may experience as stretch, crush, or pinch injuries. If pulled into blade, user may experience cuts, irritation or abrasion injuries.
121
122
122
123
### Control measures
123
124
124
125
- Signage - signage indicating moving parts and pinch points is displayed
125
-
- Training - users are instructed to remove or secure loose clothing and long hair
126
+
- Training - users must secure long hair, and remove or secure loose clothing and jewelery
<!-- Last reviewed: 2025-07-15 by Gandolf and Aria -->
4
+
3
5
## Safety
4
6
5
7
### PPE
6
8
7
9
* Safety glasses required
8
10
* Hearing protection required
9
-
* Respirator recommended
11
+
* Respirator recommended - required for certain materials (ie MDF)
10
12
11
13
### Entanglement risks
12
14
13
-
* No loose clothing or cables
15
+
* No loose clothing
14
16
* No gloves
15
17
* Long hair must be tied back
16
-
* No jewellery/watches
18
+
* No loose jewellery (i.e. rings, watches) or accessories (i.e. cables).
17
19
18
20
### Kickback risks
19
21
20
22
* Ensure riving knife is properly installed:
21
-
* The radial clearance between saw blade and riving knife
22
-
may not exceed 5 mm (max.).
23
-
* The thickness of the riving knife must be smaller than the
24
-
cutting width and greater than the blade thickness.
23
+
* The radial clearance between saw blade and riving knife may not exceed 5 mm (max.).
24
+
* The thickness of the riving knife must be smaller than the cutting width and greater than the blade thickness.
25
25
* The riving knife must always be in a line to the saw blade.
26
26
* Stand with torso away from the cut line.
27
-
* Ensure the full length of the workpiece is in contact with the parallel guide while cutting.
27
+
* Ensure that as much as possible of the workpiece's length is in contact with the parallel guide while cutting.
28
28
* Always use an angle guide when cross-cutting.
29
-
* Never back stock off blade.
30
-
* If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the machine has come to a complete stop.
31
-
29
+
* Never back stock off blade while running.
30
+
* If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the blade has come to a complete stop.
32
31
33
32
## Startup checks
34
33
@@ -45,24 +44,28 @@ cutting width and greater than the blade thickness.
45
44
* Power off when performing checks
46
45
* Aligned correctly
47
46
* All adjustments tightened
48
-
* Pay particular attention to the position of the locking lever for locking the saw blade and for adjusting the bevel angle.
49
-
* Always adjust the blade guard in such a manner that it faces loosely against the workpiece when
50
-
sawing.
51
-
*Blade guard does not interfere with the workpiece
47
+
* Pay particular attention to the position of the locking lever for the bevel angle.
48
+
<!-- We don't have a lock for the blade height. -->
49
+
* If using the blade guard, adjust it so that it faces loosely against the workpiece when sawing.
50
+
*Ensure blade guard does not interfere with the workpiece
52
51
* No damage to blade
53
52
* Blade can be spun freely
54
53
* Adjust blade height by turning the crank until upper saw teeth are ~ 5mm above the workpiece.
54
+
* Blade is perpendicular to table (if sawing at 0°)
55
55
56
56
### Workpiece free of any metals (nails, screws), glass etc.
57
57
58
58
### Workpiece has a straight factory edge aligned to the parallel guide
59
-
* Do not saw warped/bent workpieces.
60
59
61
-
### Wide workpieces must be underlaid or supported at their free end.
60
+
* Workpiece should lay flat on the table.
61
+
62
+
### Wide workpieces must be underlaid or supported at their free side.
63
+
62
64
* Check manual on how to pull out the saw-table extension.
63
65
64
66
### For very long pieces, use an extra support roller or someone to bear the stock.
65
-
* The “off bearer” is only there to support stock and should not pull stock through stock.
67
+
68
+
* The “off bearer” is only there to support stock and should not pull stock through.
66
69
67
70
## Usage
68
71
@@ -71,19 +74,19 @@ sawing.
71
74
* Turn on the extractor wall fan.
72
75
* Turn on the dust extraction unit under the table saw.
73
76
* Tap your tag on the access control
74
-
* Open the yellow switch cover, and press the green button.
77
+
* Open the red switch cover, and press the green button.
75
78
76
79
### Stopping of the machine
77
80
78
-
*Open the switch cover, and press the red button.
81
+
*Hit the switch cover, or open it and press the red button.
79
82
80
83
### Sawing straight cuts
81
84
82
-
* Set the parallel guide at desired distance and lock it in place.
85
+
* Set the parallel guide at desired width and lock it in place.
83
86
84
87
* Use push sticks and auxiliary guide when cutting narrow pieces (10cm rule of thumb)
85
88
* Have push sticks ready before starting the cut.
86
-
* Check manual on how to install auxiliary guide.
89
+
* Check manual on how to install auxiliary guide if needed.
87
90
88
91
* Saw by feeding the workpiece at a uniform rate
89
92
* Ensure that the flat edge of the workpiece must always be touching the parallel guide.
@@ -94,30 +97,28 @@ sawing.
94
97
95
98
* Adjust the requested mitre angle
96
99
* Place the workpiece against profile rail.
97
-
* The profile may not be on the cutting line. If so, loosen knurled nut and move the profile.
98
-
100
+
* The profile may not be on the cutting line. If so, loosen knurled nut and move the profile.
99
101
* With one hand, press the workpiece against the profile rail and with the other hand, slowly move the angle stop via locking knob toward the front in guide groove.
100
102
101
103
### General
102
104
103
-
* Never saw freehand
105
+
* Never saw freehand unless confident and supervised.
104
106
* Never clear small pieces while blade is moving
105
107
* Never adjust blade height, angle, or any other parts while blade is moving
106
-
* Keep hands away from blade (never reach across the blade, or over-reach)
107
-
* Use of push sticks is a must if hand will come closer than 10 cm to the blade.
108
+
* Keep hands away from blade while it is moving (never reach across the blade, or over-reach)
109
+
* Use of push sticks is a must if hand would otherwise come closer than 10 cm to the blade.
108
110
* To ensure the workpiece is in contact with the parallel guide, the force exerted on the workpiece should be at a slight angle toward the fence (as opposed to purely parallel to the blade).
109
-
* One tip is to focus where the workpiece is with respect to the parallel guide, rather than the blade (while keeping awareness of the blade!).
111
+
* One tip is to focus where the workpiece is with respect to the parallel guide, rather than the blade (while keeping awareness of the blade!).
112
+
* Consider doing a practice cut with scrap wood if sawing mitres, and measuring that the angle is correct.
110
113
111
114
### Intended Use (a.k.a Materials)
112
115
113
-
114
-
* The power tool is intended as a stationary machine for making
115
-
straight lengthways and crossways cuts in hard and softwood, as well as in particle and fibre board.
116
+
* The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in hard and softwood, as well as in particle and fibre board.
116
117
* In this, mitre angles from –60° to +60° as well as bevel angles from –2° to 47° are possible.
117
118
* When using appropriate saw blades, sawing aluminium profiles and plastic is also possible.
118
-
* Maximum Workpiece Dimensions:
119
-
- 79mm at 0° bevel angle
120
-
- 56mm at 45° bevel angle
119
+
* Maximum workpiece thickness:
120
+
- 79mm at 0° bevel angle
121
+
- 56mm at 45° bevel angle
121
122
122
123
### Post Cutting
123
124
@@ -126,10 +127,12 @@ straight lengthways and crossways cuts in hard and softwood, as well as in parti
126
127
* Place the push-sticks back in their place.
127
128
* Fully lower the blade
128
129
* Turn off the dust extraction unit.
130
+
* Turn off wall fan
129
131
130
132
## Maintenance
131
133
132
134
### General
133
135
134
136
* If there are any issues, please contact a maintainer listed on the table saw wiki page. Example issues: damaged blade, terrible noises from moving parts.
135
137
* Do not attempt to change the blade without a maintainer present, and notify the other members if the blade is intended for specific materials only.
138
+
* Consider changing back to the regular blade if you don't want others to use yours.
0 commit comments