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table saw: review by gandolf
Closes #55, Closes #56
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syllabuses/Workshop/Table Saw/risk-assessment.md

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# Table Saw
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## Injuries due contact with body
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<!-- Last reviewed: 2025-07-15 by Gandolf and Aria -->
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## Injuries due to contact with body
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### Severity
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### Who may be harmed & how
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- User - the user may be injured by deep cuts on the cutting edge or irritation and abrasion on the other sides
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- User - the user may be injured by deep cuts from the cutting edge, or irritation and abrasion from the side of the blade
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### Control measures
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- Signage - standard "moving blades" signage, signage showing required PPE, signage showing safe hand distance and saw path
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- Training - users trained in safe use of table saw, instructed to keep hands out of path of the table saw
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- Equipment - saw stowed down while not cutting, first aid kit available
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- Training - users will be trained in safe use of table saw, and must keep hands out of path of the table saw
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- Equipment - saw stowed while not cutting, first aid kit available
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## Injuries due to kickback
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### Control measures
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- Signage - signage indicating high noise levels, recommended PPE, and loud materials are displayed
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- Training - users are instructed to use appropriate PPE, advised which materials may produce loud operation
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- Equipment - users use hearing protection such as ear plugs or ear defenders during operation
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- Equipment - users must use provided hearing protection during operation
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- Training - users are instructed to use appropriate PPE
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- Signage - signage indicating high noise levels and required PPE
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## Injury due to airborne particles
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### Who may be harmed & how
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- Users of the room - anyone in the room may sustain injury from inhalation or contact with eyes of small particles produced
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by sawing of the substrate
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by sawing of certain materials
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### Control measures
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- Signage - signage particulate hazards and recommended PPE are displayed
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- Training - users are instructed to wear appropriate PPE
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- Signage - particulate hazards and recommended PPE are displayed
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- Training - users are instructed to wear appropriate PPE, and on appropriate materials
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- Equipment - extractor is installed, users must wear appropriate eye protection and an FFP2 (N95) rated respirator or
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mask, eye wash kit is available
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mask for applicable materials, eye wash kit is available
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## Body part or clothing is caught in moving parts
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## Body part, clothing, or jewelery is caught in moving parts
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### Severity
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H
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### Likelihood
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### Risk rating
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### Who may be harmed & how
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- User - the user may experience injuries such as stretch, crush, or pinch injuries and cuts, irritation or abrasion
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from the blade
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- User - the user may experience as stretch, crush, or pinch injuries. If pulled into blade, user may experience cuts, irritation or abrasion injuries.
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### Control measures
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- Signage - signage indicating moving parts and pinch points is displayed
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- Training - users are instructed to remove or secure loose clothing and long hair
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- Training - users must secure long hair, and remove or secure loose clothing and jewelery
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- Equipment - first aid kit available
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# Table Saw
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<!-- Last reviewed: 2025-07-15 by Gandolf and Aria -->
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## Safety
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### PPE
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* Safety glasses required
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* Hearing protection required
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* Respirator recommended
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* Respirator recommended - required for certain materials (ie MDF)
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### Entanglement risks
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* No loose clothing or cables
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* No loose clothing
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* No gloves
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* Long hair must be tied back
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* No jewellery/watches
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* No loose jewellery (i.e. rings, watches) or accessories (i.e. cables).
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### Kickback risks
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* Ensure riving knife is properly installed:
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* The radial clearance between saw blade and riving knife
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may not exceed 5 mm (max.).
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* The thickness of the riving knife must be smaller than the
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cutting width and greater than the blade thickness.
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* The radial clearance between saw blade and riving knife may not exceed 5 mm (max.).
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* The thickness of the riving knife must be smaller than the cutting width and greater than the blade thickness.
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* The riving knife must always be in a line to the saw blade.
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* Stand with torso away from the cut line.
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* Ensure the full length of the workpiece is in contact with the parallel guide while cutting.
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* Ensure that as much as possible of the workpiece's length is in contact with the parallel guide while cutting.
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* Always use an angle guide when cross-cutting.
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* Never back stock off blade.
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* If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the machine has come to a complete stop.
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* Never back stock off blade while running.
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* If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the blade has come to a complete stop.
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## Startup checks
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* Power off when performing checks
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* Aligned correctly
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* All adjustments tightened
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* Pay particular attention to the position of the locking lever for locking the saw blade and for adjusting the bevel angle.
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* Always adjust the blade guard in such a manner that it faces loosely against the workpiece when
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sawing.
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* Blade guard does not interfere with the workpiece
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* Pay particular attention to the position of the locking lever for the bevel angle.
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<!-- We don't have a lock for the blade height. -->
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* If using the blade guard, adjust it so that it faces loosely against the workpiece when sawing.
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* Ensure blade guard does not interfere with the workpiece
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* No damage to blade
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* Blade can be spun freely
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* Adjust blade height by turning the crank until upper saw teeth are ~ 5mm above the workpiece.
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* Blade is perpendicular to table (if sawing at 0°)
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### Workpiece free of any metals (nails, screws), glass etc.
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### Workpiece has a straight factory edge aligned to the parallel guide
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* Do not saw warped/bent workpieces.
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### Wide workpieces must be underlaid or supported at their free end.
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* Workpiece should lay flat on the table.
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### Wide workpieces must be underlaid or supported at their free side.
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* Check manual on how to pull out the saw-table extension.
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### For very long pieces, use an extra support roller or someone to bear the stock.
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* The “off bearer” is only there to support stock and should not pull stock through stock.
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* The “off bearer” is only there to support stock and should not pull stock through.
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## Usage
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* Turn on the extractor wall fan.
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* Turn on the dust extraction unit under the table saw.
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* Tap your tag on the access control
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* Open the yellow switch cover, and press the green button.
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* Open the red switch cover, and press the green button.
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### Stopping of the machine
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* Open the switch cover, and press the red button.
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* Hit the switch cover, or open it and press the red button.
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### Sawing straight cuts
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* Set the parallel guide at desired distance and lock it in place.
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* Set the parallel guide at desired width and lock it in place.
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* Use push sticks and auxiliary guide when cutting narrow pieces (10cm rule of thumb)
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* Have push sticks ready before starting the cut.
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* Check manual on how to install auxiliary guide.
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* Check manual on how to install auxiliary guide if needed.
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* Saw by feeding the workpiece at a uniform rate
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* Ensure that the flat edge of the workpiece must always be touching the parallel guide.
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* Adjust the requested mitre angle
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* Place the workpiece against profile rail.
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  * The profile may not be on the cutting line. If so, loosen knurled nut and move the profile.
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* The profile may not be on the cutting line. If so, loosen knurled nut and move the profile.
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* With one hand, press the workpiece against the profile rail and with the other hand, slowly move the angle stop via locking knob toward the front in guide groove.
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### General
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* Never saw freehand
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* Never saw freehand unless confident and supervised.
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* Never clear small pieces while blade is moving
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* Never adjust blade height, angle, or any other parts while blade is moving
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* Keep hands away from blade (never reach across the blade, or over-reach)
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* Use of push sticks is a must if hand will come closer than 10 cm to the blade.
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* Keep hands away from blade while it is moving (never reach across the blade, or over-reach)
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* Use of push sticks is a must if hand would otherwise come closer than 10 cm to the blade.
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* To ensure the workpiece is in contact with the parallel guide, the force exerted on the workpiece should be at a slight angle toward the fence (as opposed to purely parallel to the blade).
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  * One tip is to focus where the workpiece is with respect to the parallel guide, rather than the blade (while keeping awareness of the blade!).
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* One tip is to focus where the workpiece is with respect to the parallel guide, rather than the blade (while keeping awareness of the blade!).
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* Consider doing a practice cut with scrap wood if sawing mitres, and measuring that the angle is correct.
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### Intended Use (a.k.a Materials)
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* The power tool is intended as a stationary machine for making
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straight lengthways and crossways cuts in hard and softwood, as well as in particle and fibre board.
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* The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in hard and softwood, as well as in particle and fibre board.
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* In this, mitre angles from –60° to +60° as well as bevel angles from –2° to 47° are possible.
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* When using appropriate saw blades, sawing aluminium profiles and plastic is also possible.
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* Maximum Workpiece Dimensions:
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  - 79mm at 0° bevel angle
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  - 56mm at 45° bevel angle
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* Maximum workpiece thickness:
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- 79mm at 0° bevel angle
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- 56mm at 45° bevel angle
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### Post Cutting
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* Place the push-sticks back in their place.
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* Fully lower the blade
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* Turn off the dust extraction unit.
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* Turn off wall fan
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## Maintenance
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### General
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* If there are any issues, please contact a maintainer listed on the table saw wiki page. Example issues: damaged blade, terrible noises from moving parts.
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* Do not attempt to change the blade without a maintainer present, and notify the other members if the blade is intended for specific materials only.
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* Consider changing back to the regular blade if you don't want others to use yours.

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