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| 1 | +/*************************************************************************** |
| 2 | + * triggered_conveyor_belt_thread.cpp - Thread to communicate with |
| 3 | + * the conveyor belt and |
| 4 | + * quality control camera. |
| 5 | + * |
| 6 | + * Created: Wed Oct 28 11:47:42 2015 |
| 7 | + * Copyright 2015 Alexander Moriarty |
| 8 | + ****************************************************************************/ |
| 9 | + |
| 10 | +/* This program is free software; you can redistribute it and/or modify |
| 11 | + * it under the terms of the GNU General Public License as published by |
| 12 | + * the Free Software Foundation; either version 2 of the License, or |
| 13 | + * (at your option) any later version. |
| 14 | + * |
| 15 | + * This program is distributed in the hope that it will be useful, |
| 16 | + * but WITHOUT ANY WARRANTY; without even the implied warranty of |
| 17 | + * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the |
| 18 | + * GNU Library General Public License for more details. |
| 19 | + * |
| 20 | + * Read the full text in the LICENSE.GPL file in the doc directory. |
| 21 | + */ |
| 22 | + |
| 23 | +#include "triggered_conveyor_belt_thread.h" |
| 24 | + |
| 25 | +#include <core/threading/mutex_locker.h> |
| 26 | +#include <boost/lexical_cast.hpp> |
| 27 | +#include <boost/thread/thread.hpp> |
| 28 | + |
| 29 | +/** @class TriggeredConveyorBeltThread |
| 30 | + * Thread to communicate with the @Work conveyor belt and quality control |
| 31 | + * camera. |
| 32 | + * |
| 33 | + * @author Alexander Moriarty |
| 34 | + */ |
| 35 | + |
| 36 | +TriggeredConveyorBeltThread::TriggeredConveyorBeltThread() : |
| 37 | + Thread("TriggeredConveyorBeltThread", Thread::OPMODE_CONTINUOUS), |
| 38 | + zmq_context_(NULL), zmq_publisher_(NULL), zmq_camera_subscriber_(NULL), |
| 39 | + zmq_conveyor_subscriber_(NULL), cfg_timer_interval_(40), |
| 40 | + default_network_interface_("eth0"), |
| 41 | + last_state_(QualityControlCameraStatus::NO_PLATE) |
| 42 | +{ |
| 43 | +} |
| 44 | + |
| 45 | +void TriggeredConveyorBeltThread::init() |
| 46 | +{ |
| 47 | + logger->log_info("TCB", " NEW TRIGGERED CONVEYOR BELT THREAD"); |
| 48 | + try |
| 49 | + { |
| 50 | + cfg_timer_interval_ = config->get_uint("/llsfrb/clips/timer-interval"); |
| 51 | + } catch (fawkes::Exception &e) |
| 52 | + { |
| 53 | + // use default value |
| 54 | + } |
| 55 | + |
| 56 | + std::string host_ip_address = ""; |
| 57 | + std::string host_command_port = ""; |
| 58 | + std::string host_camera_status_port = ""; |
| 59 | + std::string host_conveyor_status_port = ""; |
| 60 | + |
| 61 | + logger->log_info("TriggeredConveyorBelt", "TRYING TO CONNECT TO DEVICE"); |
| 62 | + try { |
| 63 | + if (config->exists("/llsfrb/triggered-conveyor-belt/host") |
| 64 | + && config->exists("/llsfrb/triggered-conveyor-belt/command_port") |
| 65 | + && config->exists("/llsfrb/triggered-conveyor-belt/camera_status_port") |
| 66 | + && config->exists("/llsfrb/triggered-conveyor-belt/conveyor_status_port")) |
| 67 | + { |
| 68 | + host_ip_address = config->get_string("/llsfrb/triggered-conveyor-belt/host"); |
| 69 | + host_command_port = "epgm://" + default_network_interface_ + ":" + boost::lexical_cast<std::string>(config->get_uint("/llsfrb/triggered-conveyor-belt/command_port")); |
| 70 | + host_camera_status_port = "epgm://" + host_ip_address + ":" + boost::lexical_cast<std::string>(config->get_uint("/llsfrb/triggered-conveyor-belt/camera_status_port")); |
| 71 | + host_conveyor_status_port = "epgm://" + host_ip_address + ":" + boost::lexical_cast<std::string>(config->get_uint("/llsfrb/triggered-conveyor-belt/conveyor_status_port")); |
| 72 | + |
| 73 | + zmq_context_ = new zmq::context_t(1); |
| 74 | + int msg_limit = 1; |
| 75 | + |
| 76 | + // add publisher to send conveyor start command |
| 77 | + logger->log_info("TriggeredConveyorBelt", "Connecting to the command port: %s", host_command_port.c_str()); |
| 78 | + zmq_publisher_ = new zmq::socket_t(*zmq_context_, ZMQ_PUB); |
| 79 | + zmq_publisher_->setsockopt(ZMQ_CONFLATE, &msg_limit, sizeof(msg_limit)); |
| 80 | + zmq_publisher_->bind(host_command_port.c_str()); |
| 81 | + |
| 82 | + // add subscriber to receive status messages from camera |
| 83 | + logger->log_info("TriggeredConveyorBelt", "Connecting to camera status port: %s", host_camera_status_port.c_str()); |
| 84 | + zmq_camera_subscriber_ = new zmq::socket_t(*zmq_context_, ZMQ_SUB); |
| 85 | + zmq_camera_subscriber_->setsockopt(ZMQ_SUBSCRIBE, "", 0); |
| 86 | + zmq_camera_subscriber_->setsockopt(ZMQ_CONFLATE, &msg_limit, sizeof(msg_limit)); |
| 87 | + zmq_camera_subscriber_->connect(host_camera_status_port.c_str()); |
| 88 | + logger->log_info("TriggeredConveyorBelt", "Connected to Camera Status"); |
| 89 | + |
| 90 | + // add subscriber to receive status messages from conveyor |
| 91 | + logger->log_info("TriggeredConveyorBelt", "Connecting to conveyor status port: %s", host_conveyor_status_port.c_str()); |
| 92 | + zmq_conveyor_subscriber_ = new zmq::socket_t(*zmq_context_, ZMQ_SUB); |
| 93 | + zmq_conveyor_subscriber_->setsockopt(ZMQ_SUBSCRIBE, "", 0); |
| 94 | + zmq_conveyor_subscriber_->setsockopt(ZMQ_CONFLATE, &msg_limit, sizeof(msg_limit)); |
| 95 | + zmq_conveyor_subscriber_->connect(host_conveyor_status_port.c_str()); |
| 96 | + logger->log_info("TriggeredConveyorBelt", "Connected to Conveyor Status"); |
| 97 | + |
| 98 | + } else |
| 99 | + { |
| 100 | + logger->log_info("TriggeredConveyorBelt", "Invalid configuration for triggered conveyor belt."); |
| 101 | + } |
| 102 | + } catch (std::exception &e) |
| 103 | + { |
| 104 | + logger->log_warn("TriggeredConveyorBelt", "Cannot establish communication with the conveyor belt: %s", e.what()); |
| 105 | + |
| 106 | + delete zmq_context_; |
| 107 | + delete zmq_publisher_; |
| 108 | + delete zmq_camera_subscriber_; |
| 109 | + delete zmq_conveyor_subscriber_; |
| 110 | + |
| 111 | + zmq_context_ = NULL; |
| 112 | + zmq_publisher_ = NULL; |
| 113 | + zmq_camera_subscriber_ = NULL; |
| 114 | + zmq_conveyor_subscriber_ = NULL; |
| 115 | + } |
| 116 | + |
| 117 | + fawkes::MutexLocker lock(clips_mutex); |
| 118 | + |
| 119 | + clips->add_function("conveyor-belt-start-belt", sigc::slot<void>(sigc::mem_fun(*this, &TriggeredConveyorBeltThread::clips_start_belt))); |
| 120 | + clips->add_function("conveyor-belt-stop-belt", sigc::slot<void>(sigc::mem_fun(*this, &TriggeredConveyorBeltThread::clips_stop_belt))); |
| 121 | + clips->add_function("conveyor-belt-is-running", sigc::slot<bool>(sigc::mem_fun(*this, &TriggeredConveyorBeltThread::clips_is_belt_running))); |
| 122 | + clips->add_function("conveyor-belt-is-device-connected", sigc::slot<bool>(sigc::mem_fun(*this, &TriggeredConveyorBeltThread::clips_is_belt_connected))); |
| 123 | + |
| 124 | + if (!clips->build("(deffacts have-feature-conveyor-belt (have-feature ConveyorBelt))")) |
| 125 | + logger->log_warn("TriggeredConveyorBelt", "Failed to build deffacts have-feature-conveyor-belt"); |
| 126 | + |
| 127 | + |
| 128 | + clips->add_function("quality-control-camera-is-device-connected", sigc::slot<bool>(sigc::mem_fun(*this, &TriggeredConveyorBeltThread::clips_is_camera_connected))); |
| 129 | + |
| 130 | + if (!clips->build("(deffacts have-feature-quality-control-camera (have-feature QualityControlCamera))")) |
| 131 | + logger->log_warn("TriggeredConveyorBelt", "Failed to build deffacts have-feature-quality-control-camera"); |
| 132 | +} |
| 133 | + |
| 134 | +void TriggeredConveyorBeltThread::finalize() |
| 135 | +{ |
| 136 | + delete zmq_context_; |
| 137 | + delete zmq_publisher_; |
| 138 | + delete zmq_camera_subscriber_; |
| 139 | + delete zmq_conveyor_subscriber_; |
| 140 | + |
| 141 | + zmq_context_ = NULL; |
| 142 | + zmq_publisher_ = NULL; |
| 143 | + zmq_camera_subscriber_ = NULL; |
| 144 | + zmq_conveyor_subscriber_ = NULL; |
| 145 | +} |
| 146 | + |
| 147 | +void TriggeredConveyorBeltThread::loop() |
| 148 | +{ |
| 149 | + // unconditional sleep |
| 150 | + boost::this_thread::sleep(boost::posix_time::milliseconds(cfg_timer_interval_)); |
| 151 | + receiveAndBufferConveyorStatusMsg(); |
| 152 | + receiveAndBufferCameraStatusMsg(); |
| 153 | +} |
| 154 | + |
| 155 | +bool TriggeredConveyorBeltThread::clips_is_belt_running() |
| 156 | +{ |
| 157 | + if (last_conveyor_status_msg_.has_mode() |
| 158 | + && last_conveyor_status_msg_.mode() == START) |
| 159 | + { |
| 160 | + return true; |
| 161 | + } else |
| 162 | + return false; |
| 163 | +} |
| 164 | + |
| 165 | +bool TriggeredConveyorBeltThread::clips_is_belt_connected() |
| 166 | +{ |
| 167 | + if (last_conveyor_status_msg_.has_is_device_connected() |
| 168 | + && last_conveyor_status_msg_.is_device_connected()) |
| 169 | + { |
| 170 | + return true; |
| 171 | + } else |
| 172 | + return false; |
| 173 | +} |
| 174 | + |
| 175 | +bool TriggeredConveyorBeltThread::clips_is_camera_connected() |
| 176 | +{ |
| 177 | + if (last_camera_status_msg_.has_is_device_connected() |
| 178 | + && last_camera_status_msg_.is_device_connected()) |
| 179 | + { |
| 180 | + return true; |
| 181 | + } else |
| 182 | + return false; |
| 183 | +} |
| 184 | + |
| 185 | +void TriggeredConveyorBeltThread::clips_start_belt() |
| 186 | +{ |
| 187 | + setConveyorBeltRunMode(START); |
| 188 | +} |
| 189 | + |
| 190 | +void TriggeredConveyorBeltThread::clips_stop_belt() |
| 191 | +{ |
| 192 | + setConveyorBeltRunMode(STOP); |
| 193 | +} |
| 194 | + |
| 195 | +void TriggeredConveyorBeltThread::setConveyorBeltRunMode(RunMode mode) |
| 196 | +{ |
| 197 | + logger->log_info("TriggeredConveyorBelt", "Set run mode: %d", mode); |
| 198 | + |
| 199 | + boost::posix_time::time_duration time_diff; |
| 200 | + |
| 201 | + // prevent sending to many messages to the device |
| 202 | + time_diff = boost::posix_time::microsec_clock::local_time() |
| 203 | + - last_sent_command_timestamp_; |
| 204 | + if (time_diff.total_milliseconds() < 1000) |
| 205 | + return; |
| 206 | + |
| 207 | + ConveyorBeltCommand command_msg; |
| 208 | + std::string serialized_string; |
| 209 | + |
| 210 | + command_msg.set_mode(mode); |
| 211 | + |
| 212 | + zmq::message_t *query = NULL; |
| 213 | + try |
| 214 | + { |
| 215 | + command_msg.SerializeToString(&serialized_string); |
| 216 | + query = new zmq::message_t(serialized_string.length()); |
| 217 | + memcpy(query->data(), serialized_string.c_str(), serialized_string.length()); |
| 218 | + zmq_publisher_->send(*query); |
| 219 | + |
| 220 | + last_sent_command_timestamp_ = boost::posix_time::microsec_clock::local_time(); |
| 221 | + |
| 222 | + logger->log_info("TriggeredConveyorBelt", "Set run mode: %d", command_msg.mode()); |
| 223 | + |
| 224 | + delete query; |
| 225 | + } catch (fawkes::Exception &e) |
| 226 | + { |
| 227 | + logger->log_warn("TriggeredConveyorBelt", "Failed to set run mode: %s", e.what()); |
| 228 | + |
| 229 | + if (query != NULL) |
| 230 | + delete query; |
| 231 | + } |
| 232 | + |
| 233 | +} |
| 234 | + |
| 235 | +void TriggeredConveyorBeltThread::receiveAndBufferConveyorStatusMsg() |
| 236 | +{ |
| 237 | + fawkes::MutexLocker lock(clips_mutex); |
| 238 | + |
| 239 | + if (!zmq_conveyor_subscriber_){ |
| 240 | + logger->log_warn("TriggeredConveyorBelt", "NO ZMQ CONVEYOR SUBSCRIBER"); |
| 241 | + } else |
| 242 | + { |
| 243 | + if (zmq_conveyor_subscriber_->recv(&zmq_conveyor_msg_, ZMQ_NOBLOCK)) |
| 244 | + { |
| 245 | + if (last_conveyor_status_msg_.ParseFromArray(zmq_conveyor_msg_.data(), |
| 246 | + zmq_conveyor_msg_.size())) |
| 247 | + { |
| 248 | + prev_conveyor_update_timestamp_ = boost::posix_time::microsec_clock::local_time(); |
| 249 | + } |
| 250 | + } else |
| 251 | + { |
| 252 | + boost::posix_time::time_duration conveyor_time_diff = boost::posix_time::microsec_clock::local_time() |
| 253 | + - prev_conveyor_update_timestamp_; |
| 254 | + if (conveyor_time_diff.total_seconds() >= 3) |
| 255 | + { |
| 256 | + last_conveyor_status_msg_.set_is_device_connected(false); |
| 257 | + last_conveyor_status_msg_.set_mode(STOP); |
| 258 | + } |
| 259 | + } |
| 260 | + } |
| 261 | +} |
| 262 | +void TriggeredConveyorBeltThread::receiveAndBufferCameraStatusMsg() |
| 263 | +{ |
| 264 | + fawkes::MutexLocker lock(clips_mutex); |
| 265 | + |
| 266 | + if (!zmq_camera_subscriber_){ |
| 267 | + logger->log_warn("TriggeredConveyorBelt", "NO ZMQ CAMERA SUBSCRIBER"); |
| 268 | + } else |
| 269 | + { |
| 270 | + if (zmq_camera_subscriber_->recv(&zmq_camera_msg_, ZMQ_NOBLOCK)) |
| 271 | + { |
| 272 | + if(last_camera_status_msg_.ParseFromArray(zmq_camera_msg_.data(), |
| 273 | + zmq_camera_msg_.size())) |
| 274 | + { |
| 275 | + // remember time of last received msg |
| 276 | + prev_camera_update_timestamp_ = boost::posix_time::microsec_clock::local_time(); |
| 277 | + |
| 278 | + std::string detected_plate; |
| 279 | + |
| 280 | + switch (last_camera_status_msg_.state()) { |
| 281 | + case 0: detected_plate = "NO_PLATE"; break; |
| 282 | + case 1: detected_plate = "UNKNOWN_PLATE"; break; |
| 283 | + case 2: detected_plate = "FAULTY_PLATE"; break; |
| 284 | + case 3: detected_plate = "UNUSABLE_PLATE"; break; |
| 285 | + default: detected_plate = "UNKNOWN_PLATE"; break; |
| 286 | + } |
| 287 | + //logger->log_warn("TriggeredConveyorBelt", "DETECTED PLATE: %s", detected_plate.c_str()); |
| 288 | + |
| 289 | + if (last_state_ == last_camera_status_msg_.state()) |
| 290 | + { |
| 291 | + return; |
| 292 | + } else |
| 293 | + { |
| 294 | + last_state_ = last_camera_status_msg_.state(); |
| 295 | + // let CLIPS know about the plate by asserting it as a fact |
| 296 | + std::stringstream sstr; |
| 297 | + sstr << "(quality-control-camera-object " << detected_plate << ")"; |
| 298 | + clips->assert_fact(sstr.str()); |
| 299 | + } |
| 300 | + } |
| 301 | + } else |
| 302 | + { |
| 303 | + boost::posix_time::time_duration camera_time_diff = boost::posix_time::microsec_clock::local_time() |
| 304 | + - prev_camera_update_timestamp_; |
| 305 | + if (camera_time_diff.total_seconds() >= 3) |
| 306 | + { |
| 307 | + last_camera_status_msg_.set_is_device_connected(false); |
| 308 | + last_camera_status_msg_.set_state(QualityControlCameraStatus::UNKNOWN_PLATE); |
| 309 | + } |
| 310 | + } |
| 311 | + } |
| 312 | +} |
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