|
| 1 | +# Hardware Implementation |
| 2 | + |
| 3 | +This document details the physical construction of the 8-Bit Discrete Transistor ALU, from PCB design to assembly and telemetry. |
| 4 | + |
| 5 | +## Physical Implementation |
| 6 | + |
| 7 | +### PCB Design |
| 8 | + |
| 9 | +<div align="center"> |
| 10 | + |
| 11 | + |
| 12 | +*Fabricated 270×270mm ALU board* |
| 13 | + |
| 14 | +</div> |
| 15 | + |
| 16 | +**Board Stack-up:** |
| 17 | + |
| 18 | +- **Main ALU:** 270×270mm, 3,488 transistors, 2-layer FR-4 |
| 19 | +- **Flags:** Integrated or separate board for LESS/EQUAL/POSITIVE/COUT |
| 20 | +- **Control:** Opcode decoder and control signal generation |
| 21 | +- **Display:** LED panels for 8-bit output visualization |
| 22 | + |
| 23 | +<div align="center"> |
| 24 | + |
| 25 | +| Flags Board | Control Board | LED Panel | |
| 26 | +| ----------------------------------- | -------------------------------------------- | --------------------------------------- | |
| 27 | +|  |  |  | |
| 28 | +| *LESS, EQUAL, POSITIVE, COUT* | *Opcode decoder* | *8-bit output display* | |
| 29 | + |
| 30 | +</div> |
| 31 | + |
| 32 | +> **Evidence:** Modular board design for systematic assembly and testing. |
| 33 | +
|
| 34 | +### Assembly Process |
| 35 | + |
| 36 | +<div align="center"> |
| 37 | + |
| 38 | +<img src="../media/photos/assembly/not_closeup_soldered_mosfets.jpg" alt="Assembly Close-up" width="70%"> |
| 39 | +*Hand-soldered MOSFET pairs: 2N7000 (NMOS) + BS250 (PMOS)* |
| 40 | + |
| 41 | +</div> |
| 42 | + |
| 43 | +**Assembly statistics:** |
| 44 | + |
| 45 | +- **Estimated Time:** ~60 hours hand soldering |
| 46 | +- **Solder joints:** ~5,000 (transistor pairs, ICs, LEDs, bypass caps) |
| 47 | +- **Success rate:** Pending assembly |
| 48 | + |
| 49 | + |
| 50 | +> **Evidence:** Complete fabrication process documented. |
| 51 | +
|
| 52 | +## Engineering Telemetry |
| 53 | + |
| 54 | +**Verified Effort: ~350+ Hours** |
| 55 | +Based on session telemetry logs, this project required sustained engineering effort averaging 8-15 hours/day over a one-month sprints. |
| 56 | + |
| 57 | +| Session Log 01 (9.7h) | Session Log 02 (14h) | Session Log 03 (11h) | |
| 58 | +| --------------------- | -------------------- | -------------------- | |
| 59 | +|  |  |  | |
| 60 | +| *Late night routing session* | *Marathon design sprint* | *All night design sprint* | |
| 61 | + |
| 62 | +> **Metric:** Unlike typical student projects which span a semester of light work, this was a compressed, high-intensity engineering sprint. |
| 63 | +
|
| 64 | +## Build Gallery |
| 65 | + |
| 66 | +<details> |
| 67 | +<summary><b>Click to see complete 8-phase build process</b></summary> |
| 68 | + |
| 69 | +### Phase 1: VLSI Transistor Design from Logic Block |
| 70 | + |
| 71 | + |
| 72 | +*Transistor-level layout in Electric VLSI: NMOS + PMOS complementary pairs* |
| 73 | + |
| 74 | + |
| 75 | +*NAND gate: 2 PMOS parallel (pull-up) + 2 NMOS series (pull-down)* |
| 76 | + |
| 77 | +### Phase 2: SPICE Simulation |
| 78 | + |
| 79 | + |
| 80 | +*OR gate transient analysis: [](../media/videos/process/sim_ngspice_nor_kicad.mp4) |
| 81 | +*Watch: NOR gate transient analysis (click to play)** |
| 82 | + |
| 83 | +### Phase 3: Logisim System Simulation |
| 84 | + |
| 85 | + |
| 86 | +*Complete 8-bit ALU in Logisim Evolution: 19 operations integrated* |
| 87 | + |
| 88 | +### Phase 4: KiCad Schematic Capture |
| 89 | + |
| 90 | + |
| 91 | +*Main ALU schematic: 3,488 transistors organized into functional blocks* |
| 92 | + |
| 93 | + |
| 94 | +*Flag generation: LESS, EQUAL, POSITIVE, COUT comparison logic* |
| 95 | + |
| 96 | +### Phase 5: PCB Layout & Routing |
| 97 | + |
| 98 | +[](../media/videos/process/routing-demo.mp4) |
| 99 | +*Watch: PCB routing process (click to play)* |
| 100 | + |
| 101 | + |
| 102 | +*270×270mm PCB 3D render: component placement optimized for signal flow* |
| 103 | + |
| 104 | +### Phase 6: PCB Fabrication |
| 105 | + |
| 106 | + |
| 107 | +*Fabricated main logic board: 2-layer FR-4, ENIG finish, 1.6mm thickness* |
| 108 | + |
| 109 | + |
| 110 | +*Control decoder board: opcode → internal control signals* |
| 111 | + |
| 112 | + |
| 113 | +*Flags generation board: comparison logic for LESS/EQUAL/POSITIVE* |
| 114 | + |
| 115 | +### Phase 7: Component Assembly |
| 116 | + |
| 117 | +<img src="../media/photos/assembly/not_closeup_soldered_mosfets.jpg" alt="NOT Gate Close-up" width="70%"> |
| 118 | +*Hand-soldered MOSFET pairs: BSS138 (NMOS) + BSS84 (PMOS)* |
| 119 | + |
| 120 | + |
| 121 | +*Assembly in progress: systematic placement, section-by-section soldering* |
| 122 | + |
| 123 | +### Phase 8: Testing & Verification |
| 124 | + |
| 125 | +*Watch: Future Implementation* |
| 126 | + |
| 127 | +### Phase 9: Final Integration |
| 128 | + |
| 129 | +Future Implementation |
| 130 | +*Complete 8-bit ALU: 270×270mm, 3,488 transistors, 19 operations, fully operational* |
| 131 | + |
| 132 | +**Build Statistics:** |
| 133 | + |
| 134 | +- **Estimated Assembly time:** ~60 hours (hand soldering) |
| 135 | +- **Solder joints:** ~5,000 (transistor pairs, ICs, LEDs, bypass caps) |
| 136 | +- **Success rate:** Pending assembly |
| 137 | + |
| 138 | +- **Learning:** Priceless |
| 139 | + |
| 140 | +</details> |
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