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Copy pathIntegarted Model.py
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4596 lines (3529 loc) · 262 KB
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#!/usr/bin/env python
# coding: utf-8
# In[ ]:
#!/usr/bin/env python
# coding: utf-8
# In[1]:
import pandas as pd
from pulp import *
import csv
from math import *
import tkinter as tk
from tkinter import messagebox
class FullScreenApp(object):
def __init__(self, master, **kwargs):
self.master=master
pad=3
self._geom='450x600+0+0'
master.geometry("{0}x{1}+0+0".format(
master.winfo_screenwidth()-pad, master.winfo_screenheight()-pad))
master.bind('<Escape>',self.toggle_geom)
def toggle_geom(self,event):
geom=self.master.winfo_geometry()
print(geom,self._geom)
self.master.geometry(self._geom)
self._geom=geom
#Interface build
window = tk.Tk()
app=FullScreenApp(window)
#window.geometry()#400x550
window.title("model")
window.configure(background='white')
#background
bg_image0 = tk.PhotoImage(file ="Pictures/edit.png")
#bg_image0 = tk.PhotoImage(file ="Pictures/P2_resized.png")
#bg_image = tk.PhotoImage(file ="Pictures/P2.png")
label_image0 = tk.Label (window,image = bg_image0)
label_image0.grid(row=0,column=0,columnspan=50, rowspan=50)#,columnspan=20, rowspan=20)
window.grid_columnconfigure(0, weight=1)
window.grid_columnconfigure(2, weight=1)
#creating spaces
label3=tk.Label(text='No. of Planned Days',bg='yellow')
label3.grid(column=1,row=14)
enter_days_input=tk.Text(master=window,height=1,width=5,relief="sunken")#,fill=both
enter_days_input.insert(tk.END, '30')
enter_days_input.grid(column=1,row=15)
#window.grid_columnconfigure(1, weight=0)
#HM Input P1
label4=tk.Label(text='Hot Metal Demand(P1)',bg='yellow')
label4.grid(column=0,row=14)
enter_hm_input_P1=tk.Text(master=window,height=1,width=10,relief="sunken")#,fill=both
#enter_hm_input_P1=tk.Text(master=window)
enter_hm_input_P1.insert(tk.END, '300000')
enter_hm_input_P1.grid(column=0,row=15)#,sticky="nsew")#, padx=0, pady=0)
#HM Input P2
label4=tk.Label(text='Hot Metal Demand(P2)',bg='yellow')
label4.grid(column=0,row=16)
enter_hm_input_P2=tk.Text(master=window,height=1,width=10,relief="sunken")#,fill=both
#enter_hm_input_P2=tk.Text(master=window)
enter_hm_input_P2.insert(tk.END, '220000')
enter_hm_input_P2.grid(column=0,row=17)#,sticky="nsew", padx=0, pady=0)
#labelsp3=tk.Label(text='',bg='brown')
#labelsp3.grid(row=9, column=1)
#DRI
label5=tk.Label(text='DRI Demand(P1)',bg='yellow')
label5.grid(column=2,row=14)
enter_dri_input_P1=tk.Text(master=window,height=1,width=10,relief="sunken")#,fill=both
enter_dri_input_P1.insert(tk.END, '75000')
enter_dri_input_P1.grid(column=2,row=15)#,sticky="nsew", padx=0, pady=0)
label6=tk.Label(text='DRI Demand(P2)',bg='yellow')
label6.grid(column=2,row=16)
enter_dri_input_P2=tk.Text(master=window,height=1,width=10,relief="sunken")#,fill=both
enter_dri_input_P2.insert(tk.END, '75000')
enter_dri_input_P2.grid(column=2,row=17)#,sticky="nsew", padx=0, pady=0)
labelsp3=tk.Label(text='Constraints',bg='yellow')
labelsp3.grid(row=16, column=1)
#iron ore constraints list
iron_ore_constraints =['Supply Fines','Supply Lumps','Siding','Logistics Road(P1 and P2)'
,'Logistics Rail(P1 and P2)',
'Logistics Road(Barbil)','Logistics Rail(Barbil)','LTC Lower','LTC Upper']
io_constraint_dict = {} # dictionary to store all the IntVars
mb=tk.Menubutton ( window, text="Iron Ore Constraints",height=1,width=20, relief="raised",background='gray95' )
mb.menu = tk.Menu ( mb, tearoff = 0 )
mb["menu"] = mb.menu
mb.grid(column=1,row=17)#sticky="nsew", padx=0, pady=0)
for i in iron_ore_constraints:
var = tk.IntVar()
var.set(True)
mb.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
io_constraint_dict[i] = var # add IntVar to the dictionary
#labelsp4=tk.Label(text='',bg='gray95')
#labelsp4.grid(row=16, column=1)
labelsp5=tk.Label(text='Sinter Plant',bg='yellow')
labelsp5.grid(row=18, column=1)
#sinter P1 constraints list
sinter_constraints_P1 =['Expected Production','Feeding Rate','Capacity Constraints',
'Fe(lower)','Fe(upper)','SiO2(lower)','SiO2(upper)','Al2O3(lower)','Al2O3(upper)',
'CaO(lower)','CaO(upper)','MgO(lower)','MgO(upper)','Basicity(lower)','Basicity(upper)']
sinter_constraint_dict_P1 = {} # dictionary to store all the IntVars
mb_sinter_P1=tk.Menubutton ( window, text=" Constraints P1",height=1,width=18, relief="raised",background='gray95' )
mb_sinter_P1.menu = tk.Menu ( mb_sinter_P1, tearoff = 0 )
mb_sinter_P1["menu"] = mb_sinter_P1.menu
mb_sinter_P1.grid(column=1,row=19)#,sticky="nsew")#, padx=0, pady=0)
for i in sinter_constraints_P1:
var = tk.IntVar()
var.set(True)
mb_sinter_P1.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
sinter_constraint_dict_P1[i] = var # add IntVar to the dictionary
sinter_constraint_dict_P1['Fe(lower)'].set(False)
sinter_constraint_dict_P1['Fe(upper)'].set(False)
sinter_constraint_dict_P1['SiO2(lower)'].set(False)
sinter_constraint_dict_P1['SiO2(upper)'].set(False)
sinter_constraint_dict_P1['CaO(lower)'].set(False)
sinter_constraint_dict_P1['CaO(upper)'].set(False)
sinter_constraint_dict_P1['MgO(lower)'].set(False)
sinter_constraint_dict_P1['MgO(upper)'].set(False)
#sinter P2 constraints list
sinter_constraints_P2 =['Expected Production','Feeding Rate','Capacity Constraints',
'Fe(lower)','Fe(upper)','SiO2(lower)','SiO2(upper)','Al2O3(lower)','Al2O3(upper)',
'CaO(lower)','CaO(upper)','MgO(lower)','MgO(upper)','Basicity(lower)','Basicity(upper)']
sinter_constraint_dict_P2 = {} # dictionary to store all the IntVars
mb_sinter_P2=tk.Menubutton ( window, text="Constraints P2",height=1,width=18, relief="raised",background='gray95')
mb_sinter_P2.menu = tk.Menu ( mb_sinter_P2, tearoff = 0 )
mb_sinter_P2["menu"] = mb_sinter_P2.menu
mb_sinter_P2.grid(column=1,row=20)#,sticky="nsew", padx=0, pady=0)
for i in sinter_constraints_P2:
var = tk.IntVar()
var.set(True)
mb_sinter_P2.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
sinter_constraint_dict_P2[i] = var # add IntVar to the dictionary
sinter_constraint_dict_P2['Fe(lower)'].set(False)
sinter_constraint_dict_P2['Fe(upper)'].set(False)
sinter_constraint_dict_P2['SiO2(lower)'].set(False)
sinter_constraint_dict_P2['SiO2(upper)'].set(False)
sinter_constraint_dict_P2['CaO(lower)'].set(False)
sinter_constraint_dict_P2['CaO(upper)'].set(False)
sinter_constraint_dict_P2['MgO(lower)'].set(False)
sinter_constraint_dict_P2['MgO(upper)'].set(False)
#bf P1 constraints list
labelsp6=tk.Label(text='Blast Furnace',bg='yellow')
labelsp6.grid(row=21, column=1)
bf_constraints_P1 =['Hot Metal Production','Charge Capacity','Fe(lower)','Fe(upper)','Slag Basicity (B1)(lower)','Slag Basicity (B1)(upper)','Slag Amount(lower)',
'Slag Amount(upper)','Sulphur in HM(lower)','Sulphur in HM(upper)','Phosphorus(lower)','Phosphorus(upper)',
'CaO(lower)','CaO(upper)','MgO(lower)','MgO(upper)','SiO2(lower)','SiO2(upper)',
'Al2O3(lower)','Al2O3(upper)','Sinter Pellet Lump Ratio(lower)','Sinter Pellet Lump Ratio(upper)',
'Coke Inputs','Coke Plant(C1)', 'Pellet Production','Pellet Demand']
bf_constraint_dict_P1 = {} # dictionary to store all the IntVars
mb_bf_P1=tk.Menubutton ( window, text="Constraints P1",height=1,width=18, relief="raised",background='gray95' )
mb_bf_P1.menu = tk.Menu ( mb_bf_P1, tearoff = 0 )
mb_bf_P1["menu"] = mb_bf_P1.menu
mb_bf_P1.grid(column=1,row=22)#,sticky="nsew", padx=0, pady=0)
for i in bf_constraints_P1:
var = tk.IntVar()
var.set(True)
mb_bf_P1.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
bf_constraint_dict_P1[i] = var # add IntVar to the dictionary
bf_constraint_dict_P1['Fe(upper)'].set(False)
bf_constraint_dict_P1['Sulphur in HM(lower)'].set(False)
bf_constraint_dict_P1['Sulphur in HM(upper)'].set(False)
bf_constraint_dict_P1['CaO(upper)'].set(False)
bf_constraint_dict_P1['SiO2(upper)'].set(False)
#bf P2 constraints list
bf_constraints_P2 =['Hot Metal Production','Charge Capacity','Fe(lower)','Fe(upper)','Slag Basicity (B1)(lower)','Slag Basicity (B1)(upper)','Slag Amount(lower)',
'Slag Amount(upper)','Sulphur in HM(lower)','Sulphur in HM(upper)','Phosphorus(lower)','Phosphorus(upper)',
'CaO(lower)','CaO(upper)','MgO(lower)','MgO(upper)','SiO2(lower)','SiO2(upper)',
'Al2O3(lower)','Al2O3(upper)','Sinter Pellet Lump Ratio(lower)','Sinter Pellet Lump Ratio(upper)',
'Coke Inputs','Coke Plant(C1)','Pellet Production','Pellet Demand']
bf_constraint_dict_P2 = {} # dictionary to store all the IntVars
mb_bf_P2=tk.Menubutton ( window, text="Constraints Raiagrh",height=1,width=18, relief="raised",background='gray95' )
mb_bf_P2.menu = tk.Menu ( mb_bf_P2, tearoff = 0 )
mb_bf_P2["menu"] = mb_bf_P2.menu
mb_bf_P2.grid(column=1,row=23)#,sticky="nsew", padx=0, pady=0)
for i in bf_constraints_P2:
var = tk.IntVar()
var.set(True)
mb_bf_P2.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
bf_constraint_dict_P2[i] = var # add IntVar to the dictionary
bf_constraint_dict_P2['Fe(upper)'].set(False)
bf_constraint_dict_P2['Sulphur in HM(lower)'].set(False)
bf_constraint_dict_P2['Sulphur in HM(upper)'].set(False)
bf_constraint_dict_P2['CaO(upper)'].set(False)
bf_constraint_dict_P2['SiO2(upper)'].set(False)
#label2=tk.Label(text='',bg='gray95')
#label2.grid(row=23, column=1)
#coke P1 constraints list
label2=tk.Label(text='Coke Plant',bg='yellow')
label2.grid(row=24, column=1)
coke_constraints_P1 =['VM(lower)','VM(upper)','CSN(lower)','CSN(upper)','MMR(lower)','MMR(upper)','Vitrinite(lower)',
'Vitrinite(upper)','Log(Fluidity)(lower)','Log(Fluidity)(upper)','V9-V14(lower)','V9-V14(upper)',
'Sulphur(lower)','Prime Hard Mix(lower)','Prime Hard Mix(upper)','Semi Hard Mix(lower)','Semi Hard Mix(upper)',
'Semi Soft Mix(lower)','Semi Soft Mix(upper)','PCI Mix(lower)','PCI Mix(upper)','Pet Coke Mix(lower)','Pet Coke Mix(upper)','Non Coking Coal Mix(lower)',
'Non Coking Coal Mix(upper)','Coke Ash','Coke Sulphur','CSR','Inventory']
coke_constraint_dict_P1 = {} # dictionary to store all the IntVars
mb_coke_P1=tk.Menubutton ( window, text="Coke Plant Constraints",height=1,width=1, relief="raised",background='gray95' )
mb_coke_P1.menu = tk.Menu ( mb_coke_P1, tearoff = 0 )
mb_coke_P1["menu"] = mb_coke_P1.menu
mb_coke_P1.grid(column=1,row=25,sticky="nsew", padx=0, pady=0)
for i in coke_constraints_P1:
var = tk.IntVar()
var.set(True)
mb_coke_P1.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
coke_constraint_dict_P1[i] = var # add IntVar to the dictionary
#coke P2 constraints list
coke_constraints_P2 =['VM(lower)','VM(upper)','CSN(lower)','CSN(upper)','MMR(lower)','MMR(upper)','Vitrinite(lower)',
'Vitrinite(upper)','Log(Fluidity)(lower)','Log(Fluidity)(upper)','V9-V14(lower)','V9-V14(upper)',
'Sulphur(lower)','Prime Hard Mix(lower)','Prime Hard Mix(upper)','Semi Hard Mix(lower)','Semi Hard Mix(upper)',
'Semi Soft Mix(lower)','Semi Soft Mix(upper)','PCI Mix(lower)','PCI Mix(upper)','Pet Coke Mix(lower)','Pet Coke Mix(upper)','Non Coking Coal Mix(lower)',
'Non Coking Coal Mix(upper)','Coke Ash','Coke Sulphur','CSR','Inventory']
coke_constraint_dict_P2 = {} # dictionary to store all the IntVars
mb_coke_P2=tk.Menubutton ( window, text="Coke Plant Constraints",height=1,width=1, relief="raised",background='gray95' )
mb_coke_P2.menu = tk.Menu ( mb_coke_P2, tearoff = 0 )
mb_coke_P2["menu"] = mb_coke_P2.menu
mb_coke_P2.grid(column=1,row=26,sticky="nsew", padx=0, pady=0)
for i in coke_constraints_P2:
var = tk.IntVar()
var.set(True)
mb_coke_P2.menu.add_checkbutton(label=i, onvalue=True, offvalue=0, variable=var)
coke_constraint_dict_P2[i] = var # add IntVar to the dictionary
label2=tk.Label(text='',bg='brown')
label2.grid(row=27, column=1)
# getting input from interface
#class solver():
def model():
no_of_days_in_month=30
no_of_days_input=float(enter_days_input.get("1.0",'end-1c'))#str(enter_days_input.get())
hot_metal_input_P1=float(enter_hm_input_P1.get("1.0",'end-1c'))
hot_metal_input_P2=float(enter_hm_input_P2.get("1.0",'end-1c'))
dri_input_P1=float(enter_dri_input_P1.get("1.0",'end-1c'))
dri_input_P2=float(enter_dri_input_P2.get("1.0",'end-1c'))
#print(no_of_days_input*2)
mines=pd.read_csv('Data Input/Head Office/Iron Ore/mines.csv')
mines.loc[mines['Siding'].isna(),'Siding']='Road'
mines['possibilities']=mines['Mine']+mines['Mine Owners']+mines['Plant']+mines['Siding']
mines.head()
# In[21]:
exmine_cost=pd.read_csv('Data Input/Head Office/Iron Ore/Exmine cost.csv')
exmine_cost.loc[exmine_cost['with_int_lumps'].isna(),'with_int_lumps']=0
exmine_cost.loc[exmine_cost['with_int_fines'].isna(),'with_int_fines']=0
exmine_cost.head()
# In[22]:
fines=list()
lumps=list()
for j in mines['Mine']:
fines.append(exmine_cost.loc[(exmine_cost['Mines']==j),'with_int_fines'].item())
lumps.append(exmine_cost.loc[(exmine_cost['Mines']==j),'with_int_lumps'].item())
fines_list= pd.Series(fines)
lump_list= pd.Series(lumps)
mines['with_int_fines'] = fines_list.values
mines['with_int_lumps']= lump_list.values
mines.head()
# In[24]:
#linear programming
#variables
# In[25]:
#constraints input
supply_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/supply constraint.csv')
supply_constraint_table['Fines']=supply_constraint_table['Fines'].str.replace(',','')
supply_constraint_table['Fines']=supply_constraint_table['Fines'].str.replace('-','0').astype(float)
supply_constraint_table['Lumps']=supply_constraint_table['Lumps'].str.replace(',','')
supply_constraint_table['Lumps']=supply_constraint_table['Lumps'].str.replace('-','0').astype(float)
supply_constraint_table.loc[supply_constraint_table['Lumps'].isna(),'Lumps']=0
supply_constraint_table.head()
# In[27]:
ltc_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/LTC Constraints.csv')
ltc_constraint_table['Min']=ltc_constraint_table['Min'].str.replace(',','').astype(float)
ltc_constraint_table['Max']=ltc_constraint_table['Max'].str.replace(',','').astype(float)
ltc_constraint_table
# In[28]:
logistics_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/Logistics Constraint.csv')
logistics_constraint_table
# In[29]:
miner_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/Miner Constraint.csv')
miner_constraint_table
# In[30]:
demand_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/demand constraint.csv')
demand_constraint_table['Fines']=demand_constraint_table['Fines'].str.replace(',','').astype(float)
demand_constraint_table['Lumps']=demand_constraint_table['Lumps'].str.replace(',','').astype(float)
demand_constraint_table.loc[demand_constraint_table['Lumps'].isna(),'Lumps']=0
demand_constraint_table
# In[31]:
siding_constraint_table=pd.read_csv('Data Input/Head Office/Iron Ore/siding handling constraints.csv')
# In[3]:
mines['Total Cost Fines']=mines['TF']+mines['with_int_fines']
mines['Total Cost Lumps']=mines['TF']+mines['with_int_lumps']
mines.head()
quality_fines=pd.read_csv('Data Input/Plant/Iron Ore/Fines Mines Quality .csv')
quality_fines['1-loi']=1-(quality_fines['LoI']/100)
quality_fines['1-moi']=1-(quality_fines['Moisture']/100)
#quality_fines['CaO']=0.5
#quality_fines['MgO']=0.1
for i in quality_fines['Miner']:
mines.loc[mines['Mine']==i,'Fe_fines']=quality_fines.loc[quality_fines['Miner']==i,'Fe'].item()
mines.loc[mines['Mine']==i,'Moisture_fines']=quality_fines.loc[quality_fines['Miner']==i,'Moisture'].item()
mines.loc[mines['Mine']==i,'SiO2_fines']=quality_fines.loc[quality_fines['Miner']==i,'SiO2'].item()
mines.loc[mines['Mine']==i,'Al2O3_fines']=quality_fines.loc[quality_fines['Miner']==i,'Al2O3'].item()
mines.loc[mines['Mine']==i,'1-loi_fines']=quality_fines.loc[quality_fines['Miner']==i,'1-loi'].item()
mines.loc[mines['Mine']==i,'1-moi_fines']=quality_fines.loc[quality_fines['Miner']==i,'1-moi'].item()
mines.loc[mines['Mine']==i,'CaO_fines']=quality_fines.loc[quality_fines['Miner']==i,'CaO'].item()
mines.loc[mines['Mine']==i,'MgO_fines']=quality_fines.loc[quality_fines['Miner']==i,'MgO'].item()
# In[4]:
quality_lumps=pd.read_csv('Data Input/Plant/Iron Ore/Lumps Mines Quality.csv')
quality_lumps['1-loi']=1-quality_lumps['LoI']/100
quality_lumps['1-moi']=1-quality_lumps['Moisture']/100
quality_lumps.head()
for i in quality_lumps['Miner']:
mines.loc[mines['Mine']==i,'Fe_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'Fe'].item()
mines.loc[mines['Mine']==i,'Moisture_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'Moisture'].item()
mines.loc[mines['Mine']==i,'SiO2_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'SiO2'].item()
mines.loc[mines['Mine']==i,'Al2O3_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'Al2O3'].item()
mines.loc[mines['Mine']==i,'1-loi_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'1-loi'].item()
mines.loc[mines['Mine']==i,'1-moi_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'1-moi'].item()
mines.loc[mines['Mine']==i,'CaO_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'CaO'].item()
mines.loc[mines['Mine']==i,'MgO_lumps']=quality_lumps.loc[quality_lumps['Miner']==i,'MgO'].item()
# In[5]:
#separating lumps
mines_lumps=mines[mines.Plant!='No Value'] #can't copy directly
mine=list()
for row in mines.iloc[:,7]:
mine.append(row)
var_lumps=LpVariable.dicts("Lumps Quantity from",mine,0,None,LpContinuous)
# In[6]:
#disintegrating Barbil
mines_bf_P1=mines[mines.Plant=='Barbil']
mines_bf_P2=mines[mines.Plant=='Barbil']
mines_dri_P1=mines[mines.Plant=='Barbil']
mines_dri_P2=mines[mines.Plant=='Barbil']
mines_pellet_market=mines[mines.Plant=='Barbil']
mines=mines[mines.Plant!='Barbil']
# In[7]:
mine=list()
for row in mines.iloc[:,7]:
mine.append(row)
var_fines=LpVariable.dicts("Sinter Fines Quantity from",mine,0,None,LpContinuous)
model=LpProblem('Contribution maximization',LpMaximize)
var_fines_bf_P1=LpVariable.dicts("BF(P1) Fines Quantity from ",mines_bf_P1['possibilities'],0,None,LpContinuous)
var_fines_bf_P2=LpVariable.dicts("BF(P2) Fines Quantity from ",mines_bf_P2['possibilities'],0,None,LpContinuous)
var_fines_dri_P1=LpVariable.dicts("DRI(P1) Fines Quantity from ",mines_dri_P1['possibilities'],0,None,LpContinuous)
var_fines_dri_P2=LpVariable.dicts("DRI(Raiagrh) Fines Quantity from ",mines_dri_P2['possibilities'],0,None,LpContinuous)
var_fines_pellet_market=LpVariable.dicts("Pellet to Market Fines Quantity from ",mines_pellet_market['possibilities'],0,None,LpContinuous)
# In[8]:
#updating fines quality parameters(new values) sinter
mines.loc[mines['1-moi_fines'].isna(),'1-moi_fines']=0
mines.loc[mines['1-loi_fines'].isna(),'1-loi_fines']=0
mines.loc[mines['Fe_fines'].isna(),'Fe_fines']=0
mines.loc[mines['SiO2_fines'].isna(),'SiO2_fines']=0
mines.loc[mines['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines.loc[mines['CaO_fines'].isna(),'CaO_fines']=0
mines.loc[mines['MgO_fines'].isna(),'MgO_fines']=0
residue_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'1-loi_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]
residue_fines_list.append(x)
mines['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'Fe_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]/100
fe_new_fines_list.append(x)
mines['Fe(new)_fines']=fe_new_fines_list
SiO2_new_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'SiO2_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]/100
SiO2_new_fines_list.append(x)
mines['SiO2(new)_fines']=SiO2_new_fines_list
Al2O3_new_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'Al2O3_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]/100
Al2O3_new_fines_list.append(x)
mines['Al2O3(new)_fines']=Al2O3_new_fines_list
CaO_new_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'CaO_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]/100
CaO_new_fines_list.append(x)
mines['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines['possibilities']:
x=mines.loc[mines['possibilities']==i,'MgO_fines'].item()*mines.loc[mines['possibilities']==i,'1-moi_fines'].item()*var_fines[i]/100
MgO_new_fines_list.append(x)
mines['MgO(new)_fines']=MgO_new_fines_list
# mines['Fe(new)_fines']=mines['SiO2_fines']*mines['1-moi_fines']*var_fines[i]
# In[9]:
pellet_converison_df=pd.read_csv('Data Input/Head Office/Iron ore/Pellet Conversion Factors.csv')
pellet_converison_df
#updating fines quality parameters(new values) BF P1
pellet_conversion_bf_P1=pellet_converison_df.iloc[0,3].item()
mines_bf_P1.loc[mines_bf_P1['1-moi_fines'].isna(),'1-moi_fines']=0
mines_bf_P1.loc[mines_bf_P1['1-loi_fines'].isna(),'1-loi_fines']=0
mines_bf_P1.loc[mines_bf_P1['Fe_fines'].isna(),'Fe_fines']=0
mines_bf_P1.loc[mines_bf_P1['SiO2_fines'].isna(),'SiO2_fines']=0
mines_bf_P1.loc[mines_bf_P1['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines_bf_P1.loc[mines_bf_P1['CaO_fines'].isna(),'CaO_fines']=0
mines_bf_P1.loc[mines_bf_P1['MgO_fines'].isna(),'MgO_fines']=0
mines_bf_P1.loc[mines_bf_P1['Moisture_fines'].isna(),'Moisture_fines']=0
feeding_dmt_list=list()
for i in mines_bf_P1['possibilities']:
x=mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'Moisture_fines'].item()*var_fines_bf_P1[i]/100
feeding_dmt_list.append(x)
mines_bf_P1['Feeding DMT']=feeding_dmt_list
residue_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-loi_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/pellet_conversion_bf_P1
residue_fines_list.append(x)
mines_bf_P1['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=((mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'Fe_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/100)/pellet_conversion_bf_P1)
fe_new_fines_list.append(x)
mines_bf_P1['Fe(new)_fines']=fe_new_fines_list
Al2O3_new_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=((mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'Al2O3_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/100)/pellet_conversion_bf_P1)
Al2O3_new_fines_list.append(x)
mines_bf_P1['Al2O3(new)_fines']=Al2O3_new_fines_list
SiO2_new_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=((mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'SiO2_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/100)/pellet_conversion_bf_P1)
SiO2_new_fines_list.append(x)
mines_bf_P1['SiO2(new)_fines']=SiO2_new_fines_list
CaO_new_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=((mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'CaO_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/100)/pellet_conversion_bf_P1)
CaO_new_fines_list.append(x)
mines_bf_P1['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines_bf_P1['possibilities']:
x=((mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'MgO_fines'].item()*mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P1[i]/100)/pellet_conversion_bf_P1)
MgO_new_fines_list.append(x)
mines_bf_P1['MgO(new)_fines']=MgO_new_fines_list
# mines_bf_P1['Fe(new)_fines']=mines_bf_P1['SiO2_fines']*mines_bf_P1['1-moi_fines']*var_fines_bf_P1[i]
# In[10]:
#updating fines quality parameters(new values) BF P2
pellet_conversion_bf_P2=pellet_converison_df.iloc[1,3].item()
mines_bf_P2.loc[mines_bf_P2['1-moi_fines'].isna(),'1-moi_fines']=0
mines_bf_P2.loc[mines_bf_P2['1-loi_fines'].isna(),'1-loi_fines']=0
mines_bf_P2.loc[mines_bf_P2['Fe_fines'].isna(),'Fe_fines']=0
mines_bf_P2.loc[mines_bf_P2['SiO2_fines'].isna(),'SiO2_fines']=0
mines_bf_P2.loc[mines_bf_P2['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines_bf_P2.loc[mines_bf_P2['CaO_fines'].isna(),'CaO_fines']=0
mines_bf_P2.loc[mines_bf_P2['MgO_fines'].isna(),'MgO_fines']=0
mines_bf_P2.loc[mines_bf_P2['Moisture_fines'].isna(),'Moisture_fines']=0
feeding_dmt_list=list()
for i in mines_bf_P2['possibilities']:
x=mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'Moisture_fines'].item()*var_fines_bf_P2[i]/100
feeding_dmt_list.append(x)
mines_bf_P2['Feeding DMT']=feeding_dmt_list
residue_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-loi_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/pellet_conversion_bf_P2
residue_fines_list.append(x)
mines_bf_P2['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=((mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'Fe_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/100)/pellet_conversion_bf_P2)
fe_new_fines_list.append(x)
mines_bf_P2['Fe(new)_fines']=fe_new_fines_list
SiO2_new_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=((mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'SiO2_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/100)/pellet_conversion_bf_P2)
SiO2_new_fines_list.append(x)
mines_bf_P2['SiO2(new)_fines']=SiO2_new_fines_list
Al2O3_new_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=((mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'Al2O3_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/100)/pellet_conversion_bf_P2)
Al2O3_new_fines_list.append(x)
mines_bf_P2['Al2O3(new)_fines']=Al2O3_new_fines_list
CaO_new_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=((mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'CaO_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/100)/pellet_conversion_bf_P2)
CaO_new_fines_list.append(x)
mines_bf_P2['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines_bf_P2['possibilities']:
x=((mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'MgO_fines'].item()*mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_bf_P2[i]/100)/pellet_conversion_bf_P2)
MgO_new_fines_list.append(x)
mines_bf_P2['MgO(new)_fines']=MgO_new_fines_list
# mines_bf_P2['Fe(new)_fines']=mines_bf_P2['SiO2_fines']*mines_bf_P2['1-moi_fines']*var_fines_bf_P2[i]
# In[11]:
#updating fines quality parameters(new values) DRI P1
pellet_conversion_dri_P1=pellet_converison_df.iloc[2,3].item()
mines_dri_P1.loc[mines_dri_P1['1-moi_fines'].isna(),'1-moi_fines']=0
mines_dri_P1.loc[mines_dri_P1['1-loi_fines'].isna(),'1-loi_fines']=0
mines_dri_P1.loc[mines_dri_P1['Fe_fines'].isna(),'Fe_fines']=0
mines_dri_P1.loc[mines_dri_P1['SiO2_fines'].isna(),'SiO2_fines']=0
mines_dri_P1.loc[mines_dri_P1['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines_dri_P1.loc[mines_dri_P1['CaO_fines'].isna(),'CaO_fines']=0
mines_dri_P1.loc[mines_dri_P1['MgO_fines'].isna(),'MgO_fines']=0
mines_dri_P1.loc[mines_dri_P1['Moisture_fines'].isna(),'Moisture_fines']=0
feeding_dmt_list=list()
for i in mines_dri_P1['possibilities']:
x=mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'Moisture_fines'].item()*var_fines_dri_P1[i]/100
feeding_dmt_list.append(x)
mines_dri_P1['Feeding DMT']=feeding_dmt_list
residue_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-loi_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/pellet_conversion_dri_P1
residue_fines_list.append(x)
mines_dri_P1['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=((mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'Fe_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/100)/pellet_conversion_dri_P1)
fe_new_fines_list.append(x)
mines_dri_P1['Fe(new)_fines']=fe_new_fines_list
SiO2_new_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=((mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'SiO2_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/100)/pellet_conversion_dri_P1)
SiO2_new_fines_list.append(x)
mines_dri_P1['SiO2(new)_fines']=SiO2_new_fines_list
Al2O3_new_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=((mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'Al2O3_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/100)/pellet_conversion_dri_P1)
Al2O3_new_fines_list.append(x)
mines_dri_P1['Al2O3(new)_fines']=Al2O3_new_fines_list
CaO_new_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=((mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'CaO_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/100)/pellet_conversion_dri_P1)
CaO_new_fines_list.append(x)
mines_dri_P1['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines_dri_P1['possibilities']:
x=((mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'MgO_fines'].item()*mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P1[i]/100)/pellet_conversion_dri_P1)
MgO_new_fines_list.append(x)
mines_dri_P1['MgO(new)_fines']=MgO_new_fines_list
# mines_dri_P1['Fe(new)_fines']=mines_dri_P1['SiO2_fines']*mines_dri_P1['1-moi_fines']*var_fines_dri_P1[i]
# mines_dri_P1['Fe(new)_fines']=mines_dri_P1['SiO2_fines']*mines_dri_P1['1-moi_fines']*var_fines_dri_P1[i]
# In[12]:
#updating fines quality parameters(new values) DRI P2
pellet_conversion_dri_P2=pellet_converison_df.iloc[3,3].item()
mines_dri_P2.loc[mines_dri_P2['1-moi_fines'].isna(),'1-moi_fines']=0
mines_dri_P2.loc[mines_dri_P2['1-loi_fines'].isna(),'1-loi_fines']=0
mines_dri_P2.loc[mines_dri_P2['Fe_fines'].isna(),'Fe_fines']=0
mines_dri_P2.loc[mines_dri_P2['SiO2_fines'].isna(),'SiO2_fines']=0
mines_dri_P2.loc[mines_dri_P2['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines_dri_P2.loc[mines_dri_P2['CaO_fines'].isna(),'CaO_fines']=0
mines_dri_P2.loc[mines_dri_P2['MgO_fines'].isna(),'MgO_fines']=0
mines_dri_P2.loc[mines_dri_P2['Moisture_fines'].isna(),'Moisture_fines']=0
feeding_dmt_list=list()
for i in mines_dri_P2['possibilities']:
x=mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'Moisture_fines'].item()*var_fines_dri_P2[i]/100
feeding_dmt_list.append(x)
mines_dri_P2['Feeding DMT']=feeding_dmt_list
residue_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-loi_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/pellet_conversion_dri_P2
residue_fines_list.append(x)
mines_dri_P2['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=((mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'Fe_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/100)/pellet_conversion_dri_P2)
fe_new_fines_list.append(x)
mines_dri_P2['Fe(new)_fines']=fe_new_fines_list
SiO2_new_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=((mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'SiO2_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/100)/pellet_conversion_dri_P2)
SiO2_new_fines_list.append(x)
mines_dri_P2['SiO2(new)_fines']=SiO2_new_fines_list
Al2O3_new_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=((mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'Al2O3_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/100)/pellet_conversion_dri_P2)
Al2O3_new_fines_list.append(x)
mines_dri_P2['Al2O3(new)_fines']=Al2O3_new_fines_list
CaO_new_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=((mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'CaO_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/100)/pellet_conversion_dri_P2)
CaO_new_fines_list.append(x)
mines_dri_P2['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines_dri_P2['possibilities']:
x=((mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'MgO_fines'].item()*mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'1-moi_fines'].item()*var_fines_dri_P2[i]/100)/pellet_conversion_dri_P2)
MgO_new_fines_list.append(x)
mines_dri_P2['MgO(new)_fines']=MgO_new_fines_list
# mines_dri_P2['Fe(new)_fines']=mines_dri_P2['SiO2_fines']*mines_dri_P2['1-moi_fines']*var_fines_dri_P2[i]
# In[13]:
#updating lumps quality parameters(new values)
mines_lumps.loc[mines_lumps['1-moi_lumps'].isna(),'1-moi_lumps']=0
mines_lumps.loc[mines_lumps['1-loi_lumps'].isna(),'1-loi_lumps']=0
mines_lumps.loc[mines_lumps['Fe_lumps'].isna(),'Fe_lumps']=0
mines_lumps.loc[mines_lumps['SiO2_lumps'].isna(),'SiO2_lumps']=0
mines_lumps.loc[mines_lumps['Al2O3_lumps'].isna(),'Al2O3_lumps']=0
mines_lumps.loc[mines_lumps['CaO_lumps'].isna(),'CaO_lumps']=0
mines_lumps.loc[mines_lumps['MgO_lumps'].isna(),'MgO_lumps']=0
residue_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'1-loi_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]
residue_lumps_list.append(x)
mines_lumps['Residue_lumps']=residue_lumps_list
fe_new_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'Fe_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]/100
fe_new_lumps_list.append(x)
mines_lumps['Fe(new)_lumps']=fe_new_lumps_list
SiO2_new_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'SiO2_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]/100
SiO2_new_lumps_list.append(x)
mines_lumps['SiO2(new)_lumps']=SiO2_new_lumps_list
Al2O3_new_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'Al2O3_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]/100
Al2O3_new_lumps_list.append(x)
mines_lumps['Al2O3(new)_lumps']=Al2O3_new_lumps_list
CaO_new_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'CaO_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]/100
CaO_new_lumps_list.append(x)
mines_lumps['CaO(new)_lumps']=CaO_new_lumps_list
MgO_new_lumps_list=list()
for i in mines_lumps['possibilities']:
x=mines_lumps.loc[mines_lumps['possibilities']==i,'MgO_lumps'].item()*mines_lumps.loc[mines_lumps['possibilities']==i,'1-moi_lumps'].item()*var_lumps[i]/100
MgO_new_lumps_list.append(x)
mines_lumps['MgO(new)_lumps']=MgO_new_lumps_list
# mines_lumps['Fe(new)_lumps']=mines_lumps['SiO2_lumps']*mines_lumps['1-moi_lumps']*var_lumps[i]
# In[14]:
#updating fines quality parameters(new values) Market
pellet_conversion_market=pellet_converison_df.iloc[4,3].item()
mines_pellet_market.loc[mines_pellet_market['1-moi_fines'].isna(),'1-moi_fines']=0
mines_pellet_market.loc[mines_pellet_market['1-loi_fines'].isna(),'1-loi_fines']=0
mines_pellet_market.loc[mines_pellet_market['Fe_fines'].isna(),'Fe_fines']=0
mines_pellet_market.loc[mines_pellet_market['SiO2_fines'].isna(),'SiO2_fines']=0
mines_pellet_market.loc[mines_pellet_market['Al2O3_fines'].isna(),'Al2O3_fines']=0
mines_pellet_market.loc[mines_pellet_market['CaO_fines'].isna(),'CaO_fines']=0
mines_pellet_market.loc[mines_pellet_market['MgO_fines'].isna(),'MgO_fines']=0
mines_pellet_market.loc[mines_pellet_market['Moisture_fines'].isna(),'Moisture_fines']=0
feeding_dmt_list=list()
for i in mines_pellet_market['possibilities']:
x=mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'Moisture_fines'].item()*var_fines_pellet_market[i]/100
feeding_dmt_list.append(x)
mines_pellet_market['Feeding DMT']=feeding_dmt_list
residue_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-loi_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/pellet_conversion_market
residue_fines_list.append(x)
mines_pellet_market['Residue_fines']=residue_fines_list
fe_new_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=((mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'Fe_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/100)/pellet_conversion_market)
fe_new_fines_list.append(x)
mines_pellet_market['Fe(new)_fines']=fe_new_fines_list
SiO2_new_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=((mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'SiO2_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/100)/pellet_conversion_market)
SiO2_new_fines_list.append(x)
mines_pellet_market['SiO2(new)_fines']=SiO2_new_fines_list
Al2O3_new_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=((mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'Al2O3_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/100)/pellet_conversion_market)
Al2O3_new_fines_list.append(x)
mines_pellet_market['Al2O3(new)_fines']=Al2O3_new_fines_list
CaO_new_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=((mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'CaO_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/100)/pellet_conversion_market)
CaO_new_fines_list.append(x)
mines_pellet_market['CaO(new)_fines']=CaO_new_fines_list
MgO_new_fines_list=list()
for i in mines_pellet_market['possibilities']:
x=((mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'MgO_fines'].item()*mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'1-moi_fines'].item()*var_fines_pellet_market[i]/100)/pellet_conversion_market)
MgO_new_fines_list.append(x)
mines_pellet_market['MgO(new)_fines']=MgO_new_fines_list
# mines_pellet_market['Fe(new)_fines']=mines_pellet_market['SiO2_fines']*mines_pellet_market['1-moi_fines']*var_fines_pellet_market[i]
# In[15]:
#Pellet DRI Integration
#Barbil to bf
pellet_freight=pd.read_csv('Data Input/Head Office/Iron ore/Pellet Freight.csv')
mines_bf_P1['Serving Plant']='P1'
mines_bf_P1['Freight 2']=pellet_freight.loc[pellet_freight['Serving Plant']=='P1','Freight2'].item()
mines_bf_P1['Fixed']=pellet_freight.loc[pellet_freight['Serving Plant']=='P1','Fixed'].item()
mines_bf_P1['Final Cost Fines']=mines_bf_P1['Freight 2']+mines_bf_P1['Fixed']+mines_bf_P1['Total Cost Fines']
mines_bf_P2['Serving Plant']='P2'
mines_bf_P2['Freight 2']=pellet_freight.loc[pellet_freight['Serving Plant']=='P2','Freight2'].item()
mines_bf_P2['Fixed']=pellet_freight.loc[pellet_freight['Serving Plant']=='P2','Fixed'].item()
mines_bf_P2['Final Cost Fines']=mines_bf_P2['Freight 2']+mines_bf_P2['Fixed']+mines_bf_P2['Total Cost Fines']
#Barbil to DRI
mines_dri_P1['Serving Plant']='P1'
mines_dri_P1['Freight 2']=pellet_freight.loc[pellet_freight['Serving Plant']=='P1','Freight2'].item()
mines_dri_P1['Fixed']=pellet_freight.loc[pellet_freight['Serving Plant']=='P1','Fixed'].item()
mines_dri_P1['Final Cost Fines']=mines_dri_P1['Freight 2']+mines_dri_P1['Fixed']+mines_dri_P1['Total Cost Fines']
mines_dri_P2['Serving Plant']='P2'
mines_dri_P2['Freight 2']=pellet_freight.loc[pellet_freight['Serving Plant']=='P2','Freight2'].item()
mines_dri_P2['Fixed']=pellet_freight.loc[pellet_freight['Serving Plant']=='P2','Fixed'].item()
mines_dri_P2['Final Cost Fines']=mines_dri_P2['Freight 2']+mines_dri_P2['Fixed']+mines_dri_P2['Total Cost Fines']
# In[ ]:
# In[16]:
zxc=list()
#Constraints sinter
#Supply Constraint
#Supply Fines Constraint
for j in supply_constraint_table['Mines']:
a=list()
b=list()
for i in var_fines:
if mines.loc[mines['possibilities']==i,'Mine'].item()==j:
a.append(var_fines[i])
for i in var_fines_bf_P1:
if mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'Mine'].item()==j:
a.append(var_fines_bf_P1[i])
for i in var_fines_bf_P2:
if mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'Mine'].item()==j:
a.append(var_fines_bf_P2[i])
for i in var_fines_dri_P1:
if mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'Mine'].item()==j:
a.append(var_fines_dri_P1[i])
for i in var_fines_dri_P2:
if mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'Mine'].item()==j:
a.append(var_fines_dri_P2[i])
for i in var_fines_pellet_market:
if mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'Mine'].item()==j:
a.append(var_fines_pellet_market[i])
b=lpSum(a)
supply_constraint_fines=b<=supply_constraint_table.loc[supply_constraint_table['Mines']==j,'Fines']*(no_of_days_input/no_of_days_in_month)
if io_constraint_dict['Supply Fines'].get()==1:
model+=supply_constraint_fines
#Supply Lumps Constraint
for j in supply_constraint_table['Mines']:
a=list()
b=list()
for i in var_lumps:
if mines_lumps.loc[mines_lumps['possibilities']==i,'Mine'].item()==j:
a.append(var_lumps[i])
b=lpSum(a)
supply_constraint_lumps=b<=supply_constraint_table.loc[supply_constraint_table['Mines']==j,'Lumps']*(no_of_days_input/no_of_days_in_month)
if io_constraint_dict['Supply Lumps'].get()==1:
model+=supply_constraint_lumps
# In[33]:
#Demand Constraint
p=list()
#demand_constraint_fines
#for j in demand_constraint_table['Plant']:
a=list()
b=list()
for i in var_fines:
if mines.loc[mines['possibilities']==i,'Plant'].item()=='Barbil':
a.append(var_fines[i])
b=lpSum(a)
#model+=b>=demand_constraint_table.loc[demand_constraint_table['Plant']=='Barbil','Fines']
#demand_constraint_lumps
for j in demand_constraint_table['Plant']:
a=list()
b=list()
for i in var_lumps:
if mines_lumps.loc[mines_lumps['possibilities']==i,'Plant'].item()==j:
a.append(var_lumps[i])
b=lpSum(a)
# model+=b>=demand_constraint_table.loc[demand_constraint_table['Plant']==j,'Lumps']
# In[34]:
#Siding Constraints
for j in siding_constraint_table['Siding']:
a=list()
b=list()
for i in var_fines:
if mines.loc[mines['possibilities']==i,'Siding'].item()==j:
a.append(var_fines[i])
for i in var_fines_bf_P1:
if mines_bf_P1.loc[mines_bf_P1['possibilities']==i,'Siding'].item()==j:
a.append(var_fines_bf_P1[i])
for i in var_fines_bf_P2:
if mines_bf_P2.loc[mines_bf_P2['possibilities']==i,'Siding'].item()==j:
a.append(var_fines_bf_P2[i])
for i in var_fines_dri_P1:
if mines_dri_P1.loc[mines_dri_P1['possibilities']==i,'Siding'].item()==j:
a.append(var_fines_dri_P1[i])
for i in var_fines_dri_P2:
if mines_dri_P2.loc[mines_dri_P2['possibilities']==i,'Siding'].item()==j:
a.append(var_fines_dri_P2[i])
for i in var_fines_pellet_market:
if mines_pellet_market.loc[mines_pellet_market['possibilities']==i,'Siding'].item()==j:
a.append(var_fines_pellet_market[i])
for i in var_lumps:
if mines_lumps.loc[mines_lumps['possibilities']==i,'Siding'].item()==j:
a.append(var_lumps[i])
b=lpSum(a)
siding_constraint=b<=siding_constraint_table.loc[siding_constraint_table['Siding']==j,'Limit']*(no_of_days_input/no_of_days_in_month)
if io_constraint_dict['Siding'].get()==1:
model+=siding_constraint
# In[35]:
#Logistics Constraints
#P1 & Raiagrh
#raod
for j in logistics_constraint_table.loc[:1,'Plant']:
a=list()
b=list()
for i in var_fines:
if mines.loc[mines['possibilities']==i,'Plant'].item()==j and (mines.loc[mines['possibilities']==i,'Siding'].item()=='Road'):
a.append(var_fines[i])