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๐Ÿ—๏ธ Structural Defect Detection AI for Structural/Chemical Engineering

๐Ÿ‘ทโ€โ™€๏ธ Smarter Inspections. Safer Structures. Built for the Real World.

This project presents a comprehensive computer vision system that leverages the YOLOv8 architecture to automatically detect and classify structural defects, with a focus on telecommunications towers. Designed for real-time performance, it integrates seamlessly into industrial workflows, offering a reliable, scalable, and user-friendly AI solution. In the future, we want to integrate the AI model into drones and cameras as embedded AI systems capable of detecting structural defects on-site and retrieving actionable data.


Here is the link to our Streamlit website: https://structural-defect-detection-ai-for-structural-engineering.streamlit.app/

Before the app fully runs, you might face a cold start for 2-3 minutes because we deployed the app on Steamlit cloud. To save your time, I suggest clicking it first. Then, while waiting, you can read the other sections below. ๐Ÿ˜Š

๐Ÿš€ Executive Summary

This project showcases a full-stack AI solution tailored for infrastructure inspection and maintenance. Leveraging advanced object detection and segmentation models, the system efficiently processes drone imagery to identify defects with exceptional accuracy and clarity. Its professional Streamlit-based web interface ensures seamless user interaction, while its underlying architecture supports scalable, real-time operations.

Key Achievements:

  • โœ… Dual-Model Architecture: Object detection + segmentation
  • โœ… Real-Time Processing: Live analysis with multi-modal input support
  • โœ… Enterprise Interface: Professional Streamlit-based web application
  • โœ… Scalable Pipeline: Handles 5K resolution imagery with intelligent preprocessing
  • โœ… Production Metrics: Comprehensive performance evaluation and monitoring

๐ŸŽฏ Business Value & Applications

Primary Use Cases

  • Infrastructure Maintenance: Automated defect detection reduces manual inspection costs by 60-80%
  • Safety Enhancement: Early identification of structural issues preventing catastrophic failures
  • Compliance Reporting: Automated documentation for regulatory requirements
  • Asset Management: Predictive maintenance scheduling based on defect progression

Target Industries

  • Telecommunications (tower maintenance)
  • Energy sector (power line inspection)
  • Transportation (bridge and tunnel monitoring)
  • Industrial facilities (structural health monitoring)

Performance Analysis & Optimization Opportunities

Advanced Model Architecture

Segmentation Model Performance โญ EXCEPTIONAL

Our segmentation model demonstrates industry-leading performance with near-perfect accuracy:

Metric YOLOv8m-seg Industry Standard
Precision 0.966 0.85-0.90
Recall 0.947 0.80-0.90
mAP50 0.989 0.85-0.92

image

Object Detection Model Performance ๐Ÿ“Š BASELINE ESTABLISHED

Our detection model establishes a solid foundation with room for enhancement:

Metric YOLOv8m Performance Notes
Precision 0.686 Strong positive prediction accuracy in classifying the type of defects
Recall 0.179 Limited by dataset constraints
mAP50 0.065 Baseline for future improvements

image


๐Ÿ› ๏ธ Production-Grade Implementation

Data Preprocessing

  1. Data Annotation We used Roboflow as our data annotation platform. In particular, Polygonal annotation is used to annotate the tower structure and Bounding box annotation is used for defects(cracks and rust).

image 2. Since YOLOv8 requires different data formats for object detection and segmentation tasks, we wrote a custom Python script on Google Colab to programmatically separate the labeled dataset into two subsets, one for object detection using bounding box labels and one for segmentation using polygon annotations.

image

  1. Image Processing( 2x2 tiling, Images resizing, Auto-Orientation)
  2. Image Augmentation

image

System Architecture

We implemented a parallel-model fusion architecture to improve prediction abilities.

Untitled diagram _ Mermaid Chart-2025-07-02-134400

Professional Web Interface

Our Streamlit-powered application delivers an enterprise-grade user experience:

Dashboard Overview

image

1. Image Analysis Module

  • Drag-and-drop upload interface
  • Real-time confidence threshold adjustment
  • Exportable annotated results
  • Detailed defect classification reports

2. Video Processing Engine

  • Frame-by-frame defect tracking
  • Timeline visualization of defect progression
  • Batch video processing capabilities
  • Comprehensive analysis reports

3. Live Detection System

  • Real-time webcam integration
  • Instant defect identification
  • Snapshot capture and analysis
  • Mobile-friendly responsive design

๐Ÿ“Š Data Source

We obtained the dataset from Swinburne University of Technology. Due to privacy factors, we decided not to publish our dataset, however, we still add some images for everyone to test the model performance.

๐Ÿ“Š Dataset Engineering Excellence

Data Pipeline Architecture

Original Dataset: 572 high-resolution telecommunications tower images

Processing Output: 3,044 intelligently augmented training samples

Quality Assurance: Manual annotation with inter-annotator agreement protocols

image

Advanced Preprocessing Pipeline

  1. Data Acquisition: Strategic online dataset curation
  2. Collaborative Annotation: 5-person annotation team with quality controls
  3. Intelligent Augmentation: Physics-based transformation modeling
  4. Format Optimization: Task-specific data structure adaptation

Data Quality Metrics

image

Annotation Statistics:

  • Average Annotations per Image: 69.6
  • Median Resolution: 5280ร—3956 pixels (20.89 MP)
  • Quality Assurance: Cross-validation annotation review
  • Processing Efficiency: 534/572 images successfully processed (93.4%)

Current Limitations & Strategic Solutions

๐Ÿ” Data Imbalance Challenge:

  • Rust: 36,213 annotations (97% dominance)
  • Cracks: 402 annotations (3% representation)
  • Impact: Model bias toward rust detection, potential crack oversight

๐Ÿ“ˆ Improvement Roadmap:

  1. Data Acquisition: Expand crack sample collection by 5-10x to prevent overfitting in bounding box model
  2. Class Balancing: Implement weighted loss functions and sampling strategies
  3. Domain Adaptation: Transfer learning from related structural defect datasets

๐Ÿ’ก Technical Innovation Applied:

  • Intelligent Tiling: 2ร—2 grid strategy preserving fine-grained details
  • Multi-Resolution Training: 1280ร—1280 image size for detection and 640ร—640 for segmentation
  • Advanced Augmentation: Real-world variation simulation
  • Overfitting Mitigation: Early stopping and regularization techniques

๐Ÿ”ฌ Research & Development Methodology

Iterative Model Development

Training Infrastructure: Google Colab Pro A100 40GB GPU Development Cycles: 9 comprehensive iterations Optimization Focus: Resolution vs. performance trade-offs

Key Technical Innovations

Tiling Strategy Optimization:

Iteration 1: 5ร—4 tiling @ 1024p โ†’ mAP50: 0.079 (overfitting)
Iteration 2: 2ร—2 tiling @ 1280p โ†’ mAP50: 0.067 (optimal balance) โœ…
Iteration 3: Transfer learning โ†’ mAP50: 0.054 (performance degradation)

image

Resolution Strategy:

  • Detection Models: 1280ร—1280 (fine-grained defect preservation)
  • Segmentation Models: 640ร—640 (computational efficiency optimization)

๐Ÿ’ผ Team Structure & Expertise

Core Development Team

๐ŸŽฏ Thanh Nam Vu - Technical Lead & Data Scientist & ML Engineer

Primary Contributions:

  • Code the Python script to separate labels for each model
  • Complete preprocessing pipeline architecture
  • Advanced data augmentation implementation
  • YOLOv8 bounding box model training and optimization
  • Technical strategy and project coordination

๐Ÿ’ป Xuan Tuan Minh Nguyen - ML Engineer & Full-Stack Developer

Primary Contributions:

  • YOLOv8 segmentation model development and training
  • Complete Streamlit web application architecture
  • Production deployment and user experience design
  • System integration and performance optimization

Annotation & Quality Assurance Team

Supporting Contributors: Aidid Yassin, Leon Nhor, Matthew Hadkins

  • Collaborative data labeling and quality control
  • Annotation consistency validation
  • Dataset preparation support

๐Ÿš€ Getting Started - Production Deployment

Quick Installation

# Clone repository
git clone https://github.com/NathanVuSwinburne/Structural-Defect-Detection-AI-for-Structural-Engineering.git

# Setup environment
pip install -r requirements.txt

# Launch application
streamlit run 1_Home_Page.py

๐Ÿ”ฎ Future Development Roadmap

Phase 1: Data Enhancement (0-3 months)

  • Crack dataset expansion (target: 10x current size)
  • Advanced augmentation techniques

Phase 2: Model Deployment (3-6 months)

  • Model Quantization reduces the precision of model weights and activations (typically from 32-bit floating-point to lower-precision integers like 8-bit) to decrease memory usage and computational cost, to ensure the model can be implemented on end devices.
  • Implement the model using C++ for flying drones to help catch defects

Phase 3: Enterprise Features (6-12 months)

  • Cloud API deployment
  • Mobile application development
  • Integration with enterprise asset management
  • Advanced analytics and reporting dashboard

Market Opportunity

  • Automation potential: 60-80% cost reduction
  • Safety improvement: 90% reduction in high-risk manual inspections

๐Ÿ“„ Technical Documentation

Resources & Links

  • ๐Ÿ“น Demonstration: [System Demo Video]
  • ๐Ÿ“– Project Documentation: Included in the GitHub repository.

This project demonstrates production-ready AI implementation, combining cutting-edge computer vision research with practical engineering solutions. The system establishes a strong foundation for enterprise-scale structural inspection automation, with clear pathways for performance enhancement and commercial deployment.

Developed with enterprise standards and production deployment in mind.