fix(openrouter): pass minimal reasoning effort to OpenRouter

src/api/providers/__tests__/openrouter.spec.ts

@@ -321,3 +321,71 @@ describe("OpenRouterHandler", () => {
 		})
 	})
 })
+
+describe("reasoning effort mapping (OpenRouter)", () => {
+	it("passes 'minimal' through in reasoning.effort for OpenRouter requests", async () => {
+		const handler = new OpenRouterHandler({
+			openRouterApiKey: "test-key",
+			openRouterModelId: "openai/o1-pro",
+			reasoningEffort: "minimal",
+		} as ApiHandlerOptions)
+
+		// Prepare a model that supports reasoning effort (not budget)
+		;(handler as any).models = {
+			"openai/o1-pro": {
+				maxTokens: 8192,
+				contextWindow: 200000,
+				supportsImages: true,
+				supportsPromptCache: true,
+				inputPrice: 0.0,
+				outputPrice: 0.0,
+				description: "o1-pro test",
+				supportsReasoningEffort: true,
+			},
+		}
+
+		// Ensure endpoints map is empty so base model info is used
+		;(handler as any).endpoints = {}
+
+		// Mock OpenAI client call
+		const mockCreate = vitest.fn().mockResolvedValue({
+			async *[Symbol.asyncIterator]() {
+				yield {
+					id: "openai/o1-pro",
+					choices: [{ delta: { content: "ok" } }],
+				}
+				yield {
+					id: "usage-id",
+					choices: [{ delta: {} }],
+					usage: { prompt_tokens: 1, completion_tokens: 1, cost: 0 },
+				}
+			},
+		})
+		;(OpenAI as any).prototype.chat = {
+			completions: { create: mockCreate },
+		} as any
+
+		const systemPrompt = "system"
+		const messages: Anthropic.Messages.MessageParam[] = [{ role: "user", content: "hello" }]
+
+		// Stub fetchModel to use the handler's getModel (which applies getModelParams -> getOpenRouterReasoning)
+		const realGetModel = (handler as any).getModel.bind(handler)
+		;(handler as any).fetchModel = vitest.fn().mockImplementation(async () => realGetModel())
+
+		// Trigger a request
+		const gen = handler.createMessage(systemPrompt, messages)
+		// Drain iterator to ensure call is made
+		for await (const _ of gen) {
+			// noop
+		}
+
+		// Verify the API call included the normalized effort
+		expect(mockCreate).toHaveBeenCalledWith(
+			expect.objectContaining({
+				model: "openai/o1-pro",
+				reasoning: { effort: "minimal" }, // 'minimal' should be preserved for OpenRouter
+				stream: true,
+			}),
+		)
+	})
+})

src/api/transform/__tests__/reasoning.spec.ts

@@ -530,21 +530,54 @@ describe("reasoning.ts", () => {
 			expect(result).toEqual({ reasoning_effort: undefined })
 		})
 
-		it("should handle all reasoning effort values", () => {
+		it("should handle standard reasoning effort values", () => {
 			const efforts: Array<"low" | "medium" | "high"> = ["low", "medium", "high"]
 
 			efforts.forEach((effort) => {
 				const modelWithEffort: ModelInfo = {
 					...baseModel,
+					supportsReasoningEffort: true,
+				}
+
+				const settingsWithEffort: ProviderSettings = {
 					reasoningEffort: effort,
 				}
 
-				const options = { ...baseOptions, model: modelWithEffort, reasoningEffort: effort }
+				const options = {
+					...baseOptions,
+					model: modelWithEffort,
+					settings: settingsWithEffort,
+					reasoningEffort: effort,
+				}
 				const result = getOpenAiReasoning(options)
 				expect(result).toEqual({ reasoning_effort: effort })
 			})
 		})
 
+		it("should filter out minimal reasoning effort for OpenAI SDK compatibility", () => {
+			const modelWithEffort: ModelInfo = {
+				...baseModel,
+				supportsReasoningEffort: true,
+			}
+
+			const settingsWithMinimal: ProviderSettings = {
+				reasoningEffort: "minimal",
+			}
+
+			const options = {
+				...baseOptions,
+				model: modelWithEffort,
+				settings: settingsWithMinimal,
+				reasoningEffort: "minimal" as ReasoningEffortWithMinimal,
+			}
+
+			const result = getOpenAiReasoning(options)
+
+			// "minimal" is filtered out for OpenAI SDK compatibility
+			// OpenRouter handles "minimal" correctly in its own function
+			expect(result).toBeUndefined()
+		})
+
 		it("should not be affected by reasoningBudget parameter", () => {
 			const modelWithEffort: ModelInfo = {
 				...baseModel,

src/api/transform/reasoning.ts

@@ -30,14 +30,21 @@ export const getOpenRouterReasoning = ({
 	reasoningBudget,
 	reasoningEffort,
 	settings,
-}: GetModelReasoningOptions): OpenRouterReasoningParams | undefined =>
-	shouldUseReasoningBudget({ model, settings })
-		? { max_tokens: reasoningBudget }
-		: shouldUseReasoningEffort({ model, settings })
-			? reasoningEffort
-				? { effort: reasoningEffort }
-				: undefined
-			: undefined
+}: GetModelReasoningOptions): OpenRouterReasoningParams | undefined => {
+	// If the model uses a budget-style reasoning config on OpenRouter, pass it through.
+	if (shouldUseReasoningBudget({ model, settings })) {
+		return { max_tokens: reasoningBudget! }
+	}
+
+	// Otherwise, if we support traditional reasoning effort, pass through the effort.
+	// Note: Some models (e.g., GPT‑5 via OpenRouter) may support "minimal".
+	if (shouldUseReasoningEffort({ model, settings })) {
+		if (!reasoningEffort) return undefined
+		return { effort: reasoningEffort }
+	}
+
+	return undefined
+}
 
 export const getAnthropicReasoning = ({
 	model,
@@ -55,8 +62,10 @@ export const getOpenAiReasoning = ({
 		return undefined
 	}
 
-	// If model has reasoning effort capability, return object even if effort is undefined
-	// This preserves the reasoning_effort field in the API call
+	// Note: The OpenAI SDK doesn't include "minimal" in its type definitions,
+	// but GPT-5 via OpenRouter does support it. Since this function is for
+	// direct OpenAI API usage (not OpenRouter), we filter out "minimal" here.
+	// OpenRouter handles "minimal" correctly in getOpenRouterReasoning.
 	if (reasoningEffort === "minimal") {
 		return undefined
 	}