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Design & Manufacture of UGV with Robotic Arm

Supervisor: Dr. Pelenovich Vasiliy
Trainees: Jinxiu Liu, Jiahong Xu


Project Overview

This project focuses on the design and manufacture of an unmanned ground vehicle (UGV) equipped with a five-axis robotic arm.
The system integrates both mechanical and electronic components, enabling remote operation via Bluetooth control.

UGV Overview


Rover System

Tasks

  • Design and build a Bluetooth-controlled robot rover based on a custom controller.
  • Program motion control and communication using C / C++.
  • Implement PWM-based motor control to regulate speed and direction.

Rover Design

Components

  • Motor Drive Circuit: Converts PWM signals into voltage signals to control motor speed and direction.
  • Bluetooth Module: Enables wireless communication between the controller and rover.
  • Controller: Sends PWM signals to each of the six motors using a dual-channel drive module.

Robotic Arm System

Description

A five-axis 3D-printed robotic arm powered by Arduino, capable of recording and replaying movements.

Robotic Arm Design

Key Features

  • Servo Control: Five servos are controlled by PWM signals (channels 12–16), defining rotation angles for each joint.
  • PWM Controller: Distributes PWM signals to both the arm and rover for coordinated motion.
  • Record & Playback: Enables movement sequences to be stored and replayed for repeated tasks.

Arm Circuit Diagram Servo Connections


Mechanical Design

  • Custom CAD modeling and 3D printing of structural components.
  • Integration of the robotic arm with the rover chassis.
  • Emphasis on modularity for easy maintenance and upgrades.

Mechanical Assembly 3D Printed Parts


Circuit Design

  • PWM-based motor driver circuit for speed and direction control.
  • Separate control channels for rover movement and arm articulation.
  • Integration with Bluetooth module for wireless command input.

Circuit Overview Wiring Diagram


Task Allocation

Team Member Responsibilities
Jinxiu Liu Project Leader, Firmware Testing & Debugging
Jiahong Xu Mechanical Design, 3D Printing

Final Product

The completed UGV system demonstrates:

  • Reliable Bluetooth-based remote control
  • Smooth motor and servo synchronization
  • Fully 3D-printed five-axis robotic arm integrated on a rover chassis

Final Product Front View Final Product Side View UGV Operation


Demonstration Videos

/images/.mp4


Acknowledgements

Special thanks to Dr. Pelenovich Vasiliy for supervision and technical guidance.


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