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Operational Analytics for HCL–Foxconn Semiconductor OSAT Facility is an end-to-end data analyst portfolio project that simulates real-world manufacturing operations. It focuses on improving production efficiency, analyzing equipment downtime, optimizing workforce attendance, and predicting operational risks using machine learning,SQL, and Power BI.

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📊 Operational Analytics for HCL–Foxconn Semiconductor OSAT Facility

An end-to-end operational analytics project simulating the real-world setup of the HCL–Foxconn Semiconductor OSAT Facility in Uttar Pradesh, India. This project includes production analytics, equipment downtime tracking, workforce optimization, absenteeism prediction, SQL-based supply chain analysis, and Power BI dashboarding.


🏗 Project Structure


osat-data-analyst-project/
│
├── notebooks/
│   ├── cleaning_exploration.ipynb
│   ├── production_analysis.ipynb
│   ├── equipment_downtime.ipynb
│   ├── workforce_dashboard.ipynb
│   └── predictive_modeling.ipynb
│
├── dashboards/
│   ├── powerbi_mockup.png
│   └── powerbi_notes.md
│
├── sql/
│   └── supply_chain_delay_queries.sql
│
├── data/
│   ├── production_data.csv
│   ├── equipment_logs.csv
│   ├── workforce_schedule.csv
│   └── supply_chain_data.csv
│
├── README.md
└── requirements.txt


🎯 Project Objectives

  • Analyze chip production efficiency and yield
  • Investigate equipment downtimes and maintenance patterns
  • Visualize workforce productivity and shift-level absenteeism
  • Build predictive models for yield and absenteeism risk
  • Write SQL queries to identify supply chain bottlenecks
  • Design a complete Power BI mockup dashboard for factory operations

📦 Datasets Overview

Dataset Description
production_data.csv Daily production: chips, lines, defects, shifts
equipment_logs.csv Downtime by machine, error logs, MTTR
workforce_schedule.csv Daily attendance by department & shift
supply_chain_data.csv Regional supply delays and vendor issues

🧪 Predictive Modeling

  • Yield Forecasting using Random Forest Regressor
  • Absenteeism Classification with Logistic Regression
  • 🔍 Metrics: RMSE, R², Accuracy, Confusion Matrix, ROC Curve

📊 Power BI Dashboard (Mockup)

  • KPIs: Yield %, Defect rate, Absenteeism rate, MTTR
  • Visuals: Time-series trends, heatmaps, department performance
  • Screenshot: dashboards/powerbi_mockup.png

💻 Tech Stack

  • Python (Pandas, Seaborn, Scikit-learn, Matplotlib)
  • SQL (for supply chain insights)
  • Power BI (Mock dashboard)
  • Jupyter Notebooks


👤 Author

Harsh Sonkar Data Analyst | AWS Data Engineer | Operational Intelligence 🔗 LinkedIn 🌐 GitHub


📄 License

 MIT License

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Operational Analytics for HCL–Foxconn Semiconductor OSAT Facility is an end-to-end data analyst portfolio project that simulates real-world manufacturing operations. It focuses on improving production efficiency, analyzing equipment downtime, optimizing workforce attendance, and predicting operational risks using machine learning,SQL, and Power BI.

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